Binary sensor with diagnostic signal superimposed on binary output

• US 5,777,557 A
• Filed: 01/16/1996
• Issued: 07/07/1998
• Est. Priority Date: 01/16/1996
• Status: Expired due to Term

• Current Assignee: Banner Engineering Corporation
• Original Assignee: Banner Engineering Corporation
• Inventors: Fayfield, Robert W.
• Primary Examiner(s): Lefkowitz, Edward
• Application Number:
  US08/586,487
• Time in Patent Office: 903 Days
• Field of Search: 340/635, 340/619, 340/694, 395/282, 395/283
• US Class Current: 340/635
• CPC Class Codes: G05B 19/0423 Input/output
• CPC Class Codes: G05B 19/0425 Safety, monitoring
• CPC Class Codes: G05B 2219/24035 Superpose testsignal on normal I-O lines, through transfo and rectifier
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A binary sensor has a device for detecting the presence or condition of an object. The sensor has circuitry connected to the detecting device to generate a binary output signal that represents the presence or condition of the object. The sensor also includes circuitry that generates a diagnostic signal associated with the sensor. The diagnostic signal is superimposed on the binary output signal. The binary output signal with the superimposed diagnostic signal are simultaneously transmitted to a controller such as a Programmable Logic Controller or a smart drop in a bus network. The diagnostic signal is designed so that it will not interfere with the ability of the controller to recognize the binary output. The controller may be provided with circuitry to detect and interpret the diagnostic signal.

Claims

1. A binary sensor comprising:

means for detecting the presence or condition of an object;

circuit means connected to said detecting means for generating a binary output signal representing the presence or condition of an object;

circuit means for generating a diagnostic signal associated with said binary sensor;

means for superimposing said diagnostic signal on said binary output signal.

2. A binary sensor in accordance with claim 1 wherein said binary output signal is intended as the input to a device having a predetermined input amplitude threshold, said binary output signal having an amplitude exceeding said predetermined input amplitude and said diagnostic signal having an amplitude substantially less than said predetermined input amplitude threshold.

3. A binary sensor comprising:

means for detecting the presence or condition of an object;

circuit means connected to said detecting means for generating a binary output signal representing the presence or condition of an object;

circuit means for generating a modulated diagnostic signal associated with said binary sensor;

means for superimposing said modulated diagnostic signal on said binary output signal whereby said modulated diagnostic signal and said binary output signal are simultaneously transmitted.

4. A method of monitoring the operation of a binary sensor having a binary output representing the presence or condition of an object comprising the steps of:

generating a diagnostic signal representing a condition of operation of said binary sensor;

superimposing said diagnostic signal on the binary output;

detecting said diagnostic signal; and

interpreting said diagnostic signal.

5. A method in accordance with claim 4 wherein said step of generating a diagnostic signal further comprises the step of generating a modulated diagnostic signal.

6. A method in accordance with claim 5 wherein the step of detecting said diagnostic signal further comprises the step of demodulating said modulated diagnostic signal.