Electronic control with heat sink

• US 5,777,844 A
• Filed: 08/30/1996
• Issued: 07/07/1998
• Est. Priority Date: 08/30/1996
• Status: Expired due to Fees

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Kiefer, James R.
• Primary Examiner(s): Thompson, Gregory D.
• Application Number:
  US08/705,605
• Time in Patent Office: 676 Days
• Field of Search: 165/80.2, 165/80.3, 174/16.3, 361/690, 361/704, 361/707, 361/709-711, 361/174-722, 361/730, 361/748, 361/752-753
• US Class Current: 361/704
• CPC Class Codes: H05K 7/142 Spacers not being card guides
• CPC Class Codes: H05K 7/20854 Heat transfer by conduction from internal heat source to heat radiating structure H05K7/20863 takes precedence

Abstract

An electronic control has a heat sink which is electrically isolated from electrical components mounted on a printed circuit board of the control by the printed circuit board itself. Thus, the use of additional materials which are thermally conductive but electrically insulating is avoided. A distributor sheet on the printed circuit board distributes heat substantially uniformly over its surface where contacted by the heat sink to promote heat transfer. The heat sink is shaped to permit devices to be mounted on the same side of the printed circuit board as the heat sink while avoiding contact with the heat sink.

Claims

1. An electronic control comprising:

a printed circuit board made of electrically insulating material and having circuitry thereon including at least one electrical component which generates heat in operation that must be dissipated to prevent failure, the heat-generating electrical component being mounted on a first face of the printed circuit board;

a heat sink for transferring heat from the heat-generating electrical component on the printed circuit board, the heat sink comprising a plate made of thermally conductive material, the plate including a depression having a bottom wall lying generally in a plane, at least portions of the plate adjacent to the depression being disposed out of the plane to one side thereof;

the heat sink being disposed adjacent to a second face of the printed circuit board, the bottom wall of the depression being in thermal contact with the second face of the printed circuit board generally opposite the heat-generating electrical component on the first face of the printed circuit board, the heat sink and printed circuit board being constructed and arranged for transferring heat through the printed circuit board generally from the first face to the second face and thence to the heat sink, the printed circuit board electrically isolating the heat sink from the circuitry on the printed circuit board.

2. An electronic control as set forth in claim 1 wherein the control is free of electrically insulating material between the bottom wall of the heat sink depression and the second face of the printed circuit board.

3. An electronic control as set forth in claim 2 further comprising a distributor sheet of thermally conductive material mounted on the second face of the printed circuit board opposite the heat-generating electrical component, the distributor sheet distributing the heat transferred from the electrical component through the printed circuit board over the volume of the distributor sheet, the bottom wall of the heat sink engaging the distributor sheet.

4. An electronic control as set forth in claim 3 wherein the bottom wall is in face-to-face engagement with the distributor sheet over substantially the entire surface area of the bottom wall.

5. An electronic control as set forth in claim 4 wherein the distributor sheet comprises a main section engaged with the bottom wall of the heat sink depression and a trace extending from the main section for connecting the distributor sheet to ground.

6. An electronic control as set forth in claim 5 wherein the distributor sheet is made of copper and the main section has a shape corresponding to that of the bottom wall of the heat sink depression.

7. An electronic control as set forth in claim 6 further comprising a plurality of heat-generating components, at least a portion of each of the heat-generating electrical component overlying the distributor sheet.

8. An electronic control as set forth in claim 6 wherein the printed circuit board further includes circuitry mounted on the second face thereof within a space defined by the second face of the printed circuit board and the heat sink.

9. An electronic control as set forth in claim 1 further comprising an enclosure member cooperable with the heat sink for enclosing the printed circuit board.

10. An electronic control as set forth in claim 9 in combination with a motor controlled by the central.

11. Electrical apparatus comprising:

a printed circuit board made of electrically insulating material and having circuitry thereon including at least one electrical component which generates heat in operation that must be dissipated to prevent failure, the heat-generating electrical component being mounted on a first face of the printed circuit board;

a heat sink for transferring heat from the heat-generating electrical component on the printed circuit board, the heat sink comprising a plate made of thermally conductive material, the plate including a depression having a bottom wall lying generally in a plane, at least portions of the plate adjacent to the depression being disposed out of the plane to one side thereof;

the heat sink being disposed adjacent to a second face of the printed circuit board, the bottom wall of the depression being in thermal contact with the second face of the printed circuit board generally opposite the heat-generating electrical component on the first face of the printed circuit board, the heat sink and printed circuit board being constructed and arranged for transferring heat through the printed circuit board generally from the first face to the second face and thence to the heat sink, the printed circuit board electrically isolating the heat sink from the circuitry on the printed circuit board.

12. Apparatus as set forth in claim 11 wherein the control is free of electrically insulating material between the bottom wall of the heat sink depression and the second face of the printed circuit board.

13. Apparatus as set forth in claim 12 further comprising a distributor sheet of thermally conductive material mounted on the second face of the printed circuit board opposite the heat-generating electrical component, the distributor sheet distributing the heat transferred from the electrical component through the printed circuit board over the volume of the distributor sheet, the bottom wall of the heat sink engaging the distributor sheet.

14. Apparatus as set forth in claim 13 wherein the bottom wall is in face-to-face engagement with the distributor sheet over substantially the entire surface area of the bottom wall.

15. Apparatus as set forth in claim 14 wherein the distributor sheet is made of copper and has a shape corresponding to that of the bottom wall of the heat sink depression.

16. Apparatus as set forth in claim 15 further comprising a plurality of heat-generating electrical components, at least a portion of each of the heat-generating electrical components overlying the distributor sheet.

17. Apparatus as set forth in claim 15 wherein the printed circuit board further includes circuitry mounted on the second face thereof within a space defined by the second face of the printed circuit board and the heat sink.