Positioner for medical instruments

• US 5,779,623 A
• Filed: 11/29/1995
• Issued: 07/14/1998
• Est. Priority Date: 10/08/1993
• Status: Expired due to Fees

• Current Assignee: Leonard Medical Incorporated
• Original Assignee: Leonard Medical Incorporated
• Inventors: Bonnell, Leonard J.
• Primary Examiner(s): Leubecker, John P.
• Application Number:
  US08/564,772
• Time in Patent Office: 958 Days
• Field of Search: 600/102, 600/114, 604/156, 604/164, 604/30, 606/130, 414/431, 414/432, 414/746.7, 414/745.1, 414/745.2, 227/30, 227/124, 227/125, 227/126, 901/41, 226/186, 226/187, 226/188, 226/185, 226/181, 254/30, 254/396, 254/295, 254/298, 294/106
• US Class Current: 600/114
• CPC Class Codes: A61B 2017/3409 including needle or instrument drives
• CPC Class Codes: A61B 34/70 Manipulators specially adapted for use in surgery
• CPC Class Codes: A61B 90/50 Supports for surgical instruments, e.g. articulated arms

Abstract

A remote-controlled device is capable of selectively positioning a medical instrument within a predetermined region of space. The device includes a clamp having two pivotally mounted sections enabling the clamp to be placed in either an opened position or a closed position. Each section has a drive wheel including an arc-shaped groove which accommodates the medical instrument when the clamp is placed in the closed position. Each of the wheels has a coupling gear positioned and configured to pivot apart when the clamp is placed in the open position with portions of teeth of the gears remaining engaged with each other. One of the drive wheels is directly driven by a motor housed in one of the sections of the clamp.

Claims

1. A remote-control device for selectively positioning a medical instrument within a predetermined region of space, said medical instrument having an axially elongated shaft defining an axis, said device comprising:

a clamp having a first section and a second section, the first and second sections being pivotally mounted to enable the clamp to be placed in an open position wherein the shaft of the medical instrument can laterally pass between the first and second sections of said clamp, and in a closed position wherein the shaft of the medical instrument is laterally held between the first and second sections of said clamp, each section having;

a drive wheel rotatably coupled to said section and having a surface exposed for frictional engagement with the shaft of the medical instrument, said drive wheel being rotatable about an axis that is perpendicular to the axis defined by the medical instrument so that when the surface of said drive wheel engages with the shaft of the medical instrument rotation of the drive wheel moves the medical instrument in a direction along the axis defined by the medical instrument, the surface of said wheel being formed from a material having an elastomeric characteristics for grasping the shaft; and

wherein each drive wheel has a coupling gear mounted to rotate with the drive wheel, with the clamp in the closed position, the coupling gear of the first section engaging the coupling gear of the second section, and a motor housed in the first section of the clamp for directly driving the drive wheel of the first section.

2. The device recited in claim 1 wherein, with the clamp in the open position, the coupling gear of the first section and the coupling gear of the second section are positioned and configured such that portions of teeth of the coupling gear of the first section and the coupling gear of the second section remain engaged with each other thereby preventing the coupling gears from becoming misaligned when the clamp is placed in the closed position.

3. The device recited in claim 2 including an eccentric cam, pivotally mounted to one of the first and second sections of the clamp to lock the first and second sections of the clamp in the closed position.

4. The device recited in claim 3 wherein the cam is configured to place the clamp in the closed position when the cam is rotated and a camming surface thereof is urged against the second section to cause the second section to rotate and, after completion of rotation of the cam, thereby lock the clamp in the closed position.

5. The device recited in claim 1 wherein, said shaft defines a 360 degree outer circumference and the surface of each drive wheel extends for 30-35 degrees of the 360 degrees.

6. The device recited in claim 5 wherein portions of the drive wheels which grasp the shaft is a material having a durometer of between 40-60.

7. The device recited in claim 6 wherein the durometer is 50.

8. The device recited in claim 1 wherein the motor is configured to drive the shaft initially at a first speed, and following a predetermined time at the first speed, the motor is configured to drive the shaft at a second speed faster than the first speed.

9. The device recited in claim 8 wherein the first speed is 1/2 inch per second.

10. The device recited in claim 8 wherein the second speed is 3 inches per second.

11. The device recited in claim 8 wherein the predetermined time is 0.03 seconds.

12. A remote-control device for selectively positioning a medical instrument within a predetermined region of space, said medical instrument having an axially elongated shaft defining an axis, said device comprising:

a clamp having a first section and a second section, the first and second sections being pivotally mounted to enable the clamp to be placed in an open position wherein the shaft of the medical instrument can laterally pass between the first and second sections of said clamp, and in a closed position wherein the shaft of the medical instrument is laterally held between the first and second sections of said clamp, each section having;

a drive wheel, rotatably coupled to each section and having a surface exposed for frictional engagement with the shaft of the medical instrument, each drive wheel having a coupling gear mounted to rotate with the drive wheel, with the clamp in the closed position, the coupling gear of the first section engaging the coupling gear of the second section, and a motor housed in the first section of the clamp, an output shaft of the motor being directly connected to a central shaft of the drive wheel of the first section for directly driving the drive wheel of the first section.

13. A remote-control device for selectively positioning an endoscope within a predetermined region of space, said endoscope having an axially elongated shaft defining an axis, said device comprising:

a clamp having a first section and a second section, said clamp being characterized by an open position wherein the shaft of the endoscope can laterally pass between the first and second sections of said clamp, and by a closed position wherein the shaft of the endoscope is laterally held between the first and second sections of said clamp, each section having;

a drive wheel rotatably coupled to said section and having a surface exposed for frictional engagement with the shaft of the endoscope, said drive wheel being rotatable about an axis that is perpendicular to the axis defined by the endoscope so that when the surface of said drive wheel engages with the shaft of the endoscope rotation of the drive wheel moves the endoscope in a direction along the axis defined by the endoscope, the surface of the wheel being formed from a material having an elastomeric characteristics for grasping the shaft; and

wherein each drive wheel has a coupling gear mounted to rotate with the drive wheel, with the clamp in the closed position, the coupling gear of the first section engaging the coupling gear of the second section, and a motor housed in the first section of the clamp for directly driving the drive wheel of the first section.

14. The device recited in claim 13 wherein, with the clamp in the open position, the coupling gear of the first section and the coupling gear of the second section are positioned and configured such that portions of teeth of the coupling gear of the first section and the coupling gear of the second section remain engaged with each other thereby preventing the coupling gears from becoming misaligned when the clamp is placed in the closed position.

15. The device recited in claim 14 including an eccentric cam, pivotally mounted to one of the first and second sections of the clamp to lock the first and second sections of the clamp in the closed position.

16. The device recited in claim 15 wherein the cam is configured to place the clamp in the closed position when the cam is rotated and a camming surface thereof is urged against the second section to cause the second section to rotate and, after completion of rotation of the cam, thereby lock the clamp in the closed position.

17. The device recited in claim 13 wherein, said shaft defines a 360 degree outer circumference and the surface of each drive wheel extends for 30-35 degrees of the 360 degrees.

18. The device recited in claim 17 wherein portions of the drive wheels which grasp the shaft is a material having a durometer of between 40-60.

19. The device recited in claim 18 wherein the durometer is 50.

20. A remote-control device for selectively positioning a medical instrument within a predetermined region of space, said medical instrument having an axially elongated shaft defining an axis, said device comprising:

a clamp having a first section and a second section, said clamp being characterized by an open position wherein the shaft of the medical instrument can laterally pass between the first and second sections of said clamp, and by a closed position wherein the shaft of the medical instrument is laterally held between the first and second sections of said clamp, each section having;

a drive wheel rotatably coupled to each section and having a surface exposed for frictional engagement with the shaft of the medical instrument, each drive wheel having a coupling gear mounted to rotate with the drive wheel, with the clamp in the closed position, the coupling gear of the first section engaging the coupling gear of the second section, and a motor housed in the first section of the clamp, an output shaft of the motor being directly connected to a central shaft of the drive wheel of the first section for directly driving the drive wheel of the first section.