Vapor phase interstitial microbial decontamination of overwrapped IV bags

• US 5,779,973 A
• Filed: 04/01/1997
• Issued: 07/14/1998
• Est. Priority Date: 04/01/1997
• Status: Expired due to Term

• Current Assignee: Steris Corporation
• Original Assignee: Steris Corporation
• Inventors: Steen, Paul Archie, Edwards, Steven Jay
• Primary Examiner(s): JASTRZAB, KRISANNE MARIE
• Application Number:
  US08/831,294
• Time in Patent Office: 469 Days
• Field of Search: 422/28, 422/33, 422/292, 422/300, 422/306
• US Class Current: 422/28
• CPC Class Codes: A61L 2/20 Gaseous substances, e.g. vapours

Abstract

A vaporizer (48) vaporizes a liquid solution of hydrogen peroxide or other strong oxidants to form a sterilant vapor which is entrained in a flow of sterile air. The sterilant vapor is conveyed to a manifold (12), (36), (40). A plurality of tubes or conduits (14) convey the sterilant vapor from the manifold into a interstitial space (18) between an inner, IV bag (24) and an outer overwrap (22). A vacuum pump (58) draws a negative pressure within an enclosure (42) to draw the sterilant vapor through the manifold, the delivery tubes, and the interstitial space and through the enclosure. The delivery tubes terminate opposite upper corners of the IV bag and are aimed in such a manner that the sterilant vapor gas flows through and contacts all surfaces which define the interstitial space. After sterilization, the sterilant vapor is displaced with sterile air and the IV bag assemblies are removed and the overwrap is sealed to prevent microbial recontamination.

Claims

1. A method for interstitial sterilization, comprising:

vaporizing an aqueous solution of a strong oxidant to form a sterilant vapor;

delivering the sterilant vapor through at least one conduit which terminates in an interstitial space between a sealed bag and an overwrap;

flowing sterilant vapor into the interstitial space displacing air and other gases therefrom;

maintaining the sterilant vapor in contact with an outer surface of the sealed bag and at least an inner surface of the overwrap which define the interstitial space until sterilization is achieved.

2. The method of claim 1 wherein the aqueous solution includes hydrogen peroxide with a concentration in the range of about 30-35% by weight.

3. The method of claim 1 including:

removing the object from the conduit and sealing the interstitial space to avoid contamination.

4. The method as set forth in claim 3 further including before the removing step:

flushing the sterilant vapor from the interstitial space with a sterile gas.

5. The method of claim 1 wherein the delivering step includes:

delivering the sterilant vapor through a plurality of conduits to a plurality of displaced regions of the interstitial space.

6. The method as set forth in claim 1 wherein the interstitial space is defined between a filled IV bag and an overwrap.

7. A method for microbially decontaminating an IV bag assembly which includes an inner bag and an overwrap, the method comprising:

suspending an IV bag assembly from a support within an enclosure such that the inner bag hangs freely within the overwrap to define a gas flow path between an outer surface of the inner bag and the inner surface of the overwrap of the IV assembly;

generating a sterilant vapor;

directing the vapor through at least one conduit and into the gas flow path;

replacing air in the gas flow path with the vapor;

engulfing the inner bag of the IV assembly in the vapor;

holding the vapor in the gas flow path until microbes on the outer surface of the inner bag and the inner surface of the overwrap are killed; and

removing the IV assembly from the support and sealing the overwrap.

8. The method of claim 7 wherein the vapor includes a hydrogen peroxide vapor having a hydrogen peroxide concentration of about 30-35%.

9. The method of claim 7 wherein the sterilant vapor includes peracetic acid vapor.

10. The method of claim 7 including:

suspending a plurality of IV bag assemblies within the enclosure and directing the vapor through a plurality of conduits and into the flow paths defined within the plurality of IV bag assemblies.

11. The method of claim 7 wherein the directing step includes:

drawing a vacuum in the enclosure and using the vacuum to pull the vapor through the conduit and the gas flow path defined between the inner bag and the overwrap of the IV assembly.

12. A system for microbially decontaminating an IV bag assembly, the system comprising:

an enclosure fluidly connected to a source of antimicrobial vapor;

a support which supports an IV bag assembly within the enclosure;

at least one conduit for directing the vapor from said vapor source to an interstitial space defined in the IV bag assembly.

13. The system of claim 12 wherein the source of vapor includes a vaporizer which vaporizes a multicomponent liquid into a sterilant vapor.

14. The system of claim 12 wherein each IV bag assembly includes an inner bag and an overwrap with the interstitial space defined therebetween, the system further including:

a manifold connected with the anti-microbial vapor source for receiving the vapor therefrom;

a plurality of pairs of conduits connected with the manifold, each pair of conduits being positioned to extend into the interstitial space adjacent opposite upper corners of the inner bag for directing two flows of vapor into the interstitial space of each IV bag assembly.

15. The system of claim 12 further including a vacuum pump connected with the enclosure for drawing a negative pressure therein such that the vapor is drawn from the vaporizer, through at least one conduit, through the interstitial space defined in the IV bag assembly and into the enclosure.

16. A sterilization method for interstitial spaces between a fluid holding object and a surrounding overwrap, the sterilization method comprising:

suspending a fluid holding object and a surrounding overwrap such that the interstitial space between the fluid holding object and surrounding overwrap is open and clear to permit gas flow therethrough;

providing a flow of sterilant mist into the interstitial space displacing ambient air therefrom;

flowing the sterilant mist through the interstitial space for a period of time sufficient to sterilize surfaces defining the interstitial space;

flowing a sterile gas through the interstitial space displacing the sterilant mist;

removing the fluid holding object and surrounding overwrap from suspension and sealing the interstitial space.