Toner collector and image forming unit having toner collector bag

• US 5,781,841 A
• Filed: 04/11/1997
• Issued: 07/14/1998
• Est. Priority Date: 04/15/1996
• Status: Expired due to Term

• Current Assignee: Casio Computer Company Limited, Casio Electronic Technology Company Limited (Casio Computer Company Limited)
• Original Assignee: Casio Computer Company Limited, Casio Electronic Technology Company Limited (Casio Computer Company Limited)
• Inventors: Abe, Yoshiharu, Kouroku, Moriyuki, Ono, Noriki, Shimanari, Tatsumi, Yorifuji, Takao
• Primary Examiner(s): Grimley, Arthur T.
• Assistant Examiner(s): GRAINGER, QUANA MASHELL
• Application Number:
  US08/837,923
• Time in Patent Office: 459 Days
• Field of Search: 399/360, 399/358, 399/35, 399/98
• US Class Current: 399/360
• CPC Class Codes: G03G 21/12 Toner waste containers

Abstract

A toner collector includes a tube having at least one opening in an intermediate portion between both end portions, one of the both end portions being closed, a toner collecting bag covering the tube, and connected to the tube at the both end portions of the tube, and a waste toner transfer member, connected to the other of the both end portions of the tube, for transferring toner to the other of the both end portions from an outer side of the tube. An image forming unit, which is combined with an image carrier on which an image to be developed by toner is formed, and a cleaner for removing unnecessary toner from the image carrier to make an image forming apparatus so that the image on the image carrier is developed by toner, includes a developing unit for developing the image on the image carrier by toner, a toner hopper having a toner containing space, for supplying toner to the developing unit, a tube provided in the toner containing space of the toner hopper, having at least one opening in an intermediate area between the both end portions, one of the both end portions being closed, a toner collecting bag covering the tube and connected to the tube at the both end portions of the tube, and a waste toner transfer member, connected to the other of the both end portions, for transferring unnecessary toner to the other of the both end portions of the tube from the cleaner.

Claims

1. A toner collector comprising:

a tube having at least one opening in an intermediate portion between both end portions thereof, one of the both end portions being closed;

a toner collecting bag covering the tube, and connected to the tube at the both end portions of the tube; and

a waste toner transfer member, connected to the other of the both end portions of the tube, for transferring toner to the other of the both end portions from an outer side of the tube.

2. A toner collector according to claim 1, wherein said toner collector is combinable with an image forming apparatus having an image carrier on which an image developed by toner is formed, and the toner collected into the toner collecting bag is waste toner removed from the image carrier.

3. A toner collector according to claim 1, wherein the toner collecting bag is shaped substantially like a T-shirt having two sleeve portions and whose neck and hem portions are closed, the tube is inserted into the toner collecting bag through openings of a pair of portions of the toner collecting bag corresponding to both sleeve portions of the T-shirt, and the paired portions of the toner collecting bag are closely fixed to both end portions of the tube.

4. A toner collector according to claim 3, wherein an outer peripheral surface of each of the both end portions of the tube has a rugged portion, and the toner collecting bag has a pair of winding portions at the paired portions of the toner collecting bag corresponding to the both sleeve portions of the T-shirt, the paired portions of the bag being closely fixed to the rugged portions of the both end portions of the tube.

5. A toner collector according to claim 1, wherein the toner collecting bag is formed of synthetic resin.

6. A toner collector according to claim 1, wherein a length of the toner collecting bag along a longitudinal direction of the tube is longer than a distance between the both end portions of the tube, and the toner collecting bag is compressed in a direction along the longitudinal direction and then connected to the both end portions of the tube.

7. A toner collector according to claim 1, wherein the waste toner transfer member includes a toner transfer pipe extending from the outer side of the tube to the other of the both end portions of the tube and connected to the other of the both end portions of the tube, and a transfer screw extending from an interior of the toner transfer pipe to an interior of the tube and rotated in the interior of the toner transfer pipe and the interior of the tube.

8. An image forming unit, which is combinable with an image carrier on which an image to be developed by toner is formed, and a cleaner for removing unnecessary toner from the image carrier to achieve an image forming apparatus for developing the image on the image carrier with toner, said image forming unit comprising:

a developing unit for developing the image on the image carrier by toner;

a toner hopper, having a toner containing space, for supplying toner to the developing unit;

a tube provided in the toner containing space of the toner hopper, said tube having at least one opening in an intermediate area between both end portions thereof, one of the both end portions being closed;

a toner collecting bag covering the tube and connected to the tube at the both end portions of the tube; and

a waste toner transfer member, connected to the other of the both end portions, for transferring unnecessary toner to the other of the both end portions of the tube from the cleaner.

9. An image forming unit according to claim 8, wherein the toner collecting bag is shaped substantially like a T-shirt having two sleeve portions and whose neck and hem portions are closed, the tube is inserted into the toner collecting bag through openings of a pair of portions of the toner collecting bag corresponding to both sleeve portions of the T-shirt, and the paired portions of the toner collecting bag are closely fixed to both end portions of the tube.

10. An image forming unit according to claim 9, wherein an outer peripheral surface of each of the both end portions of the tube has a rugged portion, and the toner collecting bag has a pair of winding portions at the paired portions of the toner collecting bag corresponding to the both sleeve portions of the T-shirt, the paired portions of the bag being closely fixed to the rugged portions of the both end portions of the tube.

11. An image forming unit according to claim 8, wherein the toner collecting bag is formed of synthetic resin.

12. An image forming unit according to claim 8, wherein a length of the toner collecting bag along a longitudinal direction of the tube is longer than a distance between the both end portions of the tube, and the toner collecting bag is compressed in a direction along the longitudinal direction and then connected to the both end portions of the tube.

13. An image forming unit according to claim 8, wherein the waste toner transfer member includes a toner transfer pipe extending from an outer side of the tube to the other of the both end portions of the tube and connected to the other of the both end portions, and a transfer screw extending from an interior of the toner transfer pipe to an interior of the tube and rotated in the interior of the toner transfer pipe and the interior of the tube.

14. An image forming unit according to claim 8, wherein the toner hopper includes a pair of long opposite wall portions, a pair of short opposite wall portions, and a toner collecting bag support member;

the long opposite wall portions extending in parallel to each other and being spaced from each other in a direction perpendicular to the extending direction of the long opposite wall portions;

the short opposite wall portions being connected to both ends of the long opposite wall portions and being spaced from each other in the extending direction, and defining the toner containing space in cooperation with the long opposite wall portions; and

the toner collecting bag support member being connected to the long opposite wall portions under the tube and the toner collecting bag, and supporting the hanging of the toner collecting bag produced by the weight of the collected toner so as to define an amount of the hanging.

15. An image forming unit according to claim 14, wherein the toner hopper includes a toner mixing member under the toner collecting bag support member in the toner containing space.

16. An image forming unit according to claim 14, wherein the toner collecting bag support member comprises a reinforcing member for the toner hopper.