Apparatus and method for diagnosing degradation or malfunction of oxygen sensor

• US 5,781,878 A
• Filed: 06/04/1996
• Issued: 07/14/1998
• Est. Priority Date: 06/05/1995
• Status: Expired due to Term

• Current Assignee: Nippondenso Co., Ltd. (DENSO Corporation)
• Original Assignee: Nippondenso Co., Ltd. (DENSO Corporation)
• Inventors: Mizoguchi, Tomomichi, Takami, Masayuki, Okazaki, Kazuhiro
• Primary Examiner(s): Dombroske, George M.
• Application Number:
  US08/655,097
• Time in Patent Office: 770 Days
• Field of Search: 701/109, 701/103, 73/23.31, 73/23.32, 73/118.1, 73/117.3, 340/438, 340/439
• US Class Current: 701/109
• CPC Class Codes: F02D 41/1495 Detection of abnormalities in the air/fuel ratio feedback system
• CPC Class Codes: G01N 27/4175 Calibrating or checking the analyser

Abstract

An oxygen sensor has a detecting device unit for outputting a sensor current such as a limiting current of which a value is constant even though a sensing voltage applied to the oxygen sensor changes in a limiting current generating region and corresponds to an air-fuel ratio of a combustion gas and a heater for heating the detecting device unit to keep a resistance of the detecting device unit even though the oxygen sensor is degraded. When the sensing voltage is changed to a second sensing voltage of a resistance governing region, a current peak occurs in the sensor current, and a peak current value is detected. Because the peak current value decreases as the oxygen sensor is gradually degraded, when the peak current value is lower than a degradation judging value, it is judged that the oxygen sensor is degraded. Therefore, the diagnosis of the degradation of the oxygen sensor can be performed with a high accuracy.

Claims

1. A method for diagnosing degradation of an oxygen sensor from which a limiting current corresponding to an oxygen concentration is output according to a voltage-current characteristic by applying a sensing voltage placed in a limiting current generating region, comprising the steps of:

changing the sensing voltage applied to the oxygen sensor from a first sensing voltage to a second sensing voltage which is placed outside the limiting current generating region to output a sensing current having a current peak from the oxygen sensor;

detecting a peak current value of the sensing current output from the oxygen sensor;

judging whether or not the peak current value of the sensing current is within a normal range; and

diagnosing the oxygen sensor to be degraded in cases where it is judged that the peak current value of the sensing current is not within the normal range.

2. A method for diagnosing degradation of an oxygen sensor according to claim 1 in which the first sensing voltage is a positive value, and a second sensing voltage is a negative value.

3. A method for diagnosing degradation of an oxygen sensor according to claim 1 in which the first sensing voltage and the second sensing voltage are a positive value or a negative value together.

4. A method for diagnosing degradation of an oxygen sensor according to claim 1 in which the step of judging whether or not the peak current value of the sensing current is within a normal range comprises the steps of:

waiting by a prescribed time until the sensing current output from the oxygen sensor is converged to a converged current value;

detecting the converged current value of the sensing current;

changeably determining the normal range depending on the converged current value; and

judging whether or not the peak current value of the sensing current is within the normal range depending on the converged current value.

5. A method for diagnosing degradation of an oxygen sensor according to claim 1 in which the step of judging whether or not the peak current value of the sensing current is within a normal range comprises the steps of:

waiting by a prescribed time until the sensing current output from the oxygen sensor is converged to a converged current value;

detecting the converged current value of the sensing current;

determining a degradation region and a normal region divided by a degradation judging line which is extended in an area defined by the peak current value and the converged current value on condition that a change of an absolute value of the peak current value is larger than another change of an absolute value of the converged current value;

regarding the normal region as the normal range; and

judging whether or not the peak current value of the sensing current is within the normal range depending on the converged current value.

6. A method for diagnosing degradation of an oxygen sensor according to claim 1 in which the step of judging whether or not the peak current value of the sensing current is within a normal range comprises the steps of:

detecting an internal resistance of the oxygen sensor;

determining the normal range depending on the internal resistance of the oxygen sensor; and

judging whether or not the peak current value of the sensing current is within the normal range depending on the internal resistance.

7. A method for diagnosing degradation of an oxygen sensor according to claim 6 in which the step of detecting an internal resistance, comprising the steps of:

waiting by a prescribed time until the sensing current output from the oxygen sensor is converged to a converged current value;

detecting the converged current value of the sensing current; and

calculating the internal resistance of the oxygen sensor from the converged current value and the second sensing voltage.

8. A method for diagnosing degradation of an oxygen sensor according to claim 1 in which the step of judging whether or not the peak current value of the sensing current is within a normal range comprises the steps of:

detecting an internal resistance of the oxygen sensor;

determining a degradation region and a normal region divided by a degradation judging line which is extended in an area defined by the peak current value and the internal resistance on condition that a change of an absolute value of the peak current value becomes smaller as the internal resistance becomes higher;

regarding the normal region as the normal range; and

judging whether or not the peak current value of the sensing current is within the normal range depending on the internal resistance.

9. A method for diagnosing degradation of an oxygen sensor according to claim 8 in which the step of detecting an internal resistance, comprising the steps of:

waiting by a prescribed time until the sensing current output from the oxygen sensor is converged to a converged current value;

detecting the converged current value of the sensing current; and

calculating the internal resistance of the oxygen sensor from the converged current value and the second sensing voltage.

10. A method for diagnosing degradation of an oxygen sensor according to claim 1 in which the step of detecting a peak current value of the sensing current output from the oxygen sensor comprises the steps of:

waiting by a prescribed short time;

detecting the peak current value of the sensing current output from the oxygen sensor before the peak current value of the sensing current is converged.

11. A method for diagnosing degradation of an oxygen sensor according to claim 1 in which the step of changing the sensing voltage further comprise the step of:

setting the first sensing voltage to a value placed in the middle of the limiting current generating region;

applying the first sensing voltage to the oxygen sensor to obtain a current limiting current;

calculating a current air-fuel ratio in a combustion gas from the current limiting current; and

controlling an air-fuel ratio in the combustion gas to an optimum air-fuel ratio.

12. A method for diagnosing malfunction of an oxygen sensor from which a limiting current corresponding to an oxygen concentration is output according to a voltage-current characteristic by applying a sensing voltage placed in a limiting current generating region, comprising the steps of:

setting a particular sensing voltage at a positive or negative value outside the limiting current generating region;

applying the particular sensing voltage to the oxygen sensor;

detecting a particular sensing current output from the oxygen sensor;

judging whether or not a value of the particular sensing current is within a desired current value range; and

informing of a malfunction of the oxygen sensor in cases where the value of the particular sensing current is not within the desired current value range.

13. A method for diagnosing malfunction of an oxygen sensor according to claim 12 in which the step of judging whether or not a value of the particular sensing current is within a desired current value range, comprising the steps of:

judging whether or not the value of the particular sensing current is zero;

judging that the oxygen sensor normally functions in cases where the value of the particular sensing current is positive or negative; and

judging that a malfunction exists in the oxygen sensor in cases where the value of the particular sensing current is zero.

14. A method for diagnosing malfunction of an oxygen sensor according to claim 12 in which the step of setting a particular sensing voltage comprising the steps of:

setting the particular sensing voltage at a first positive value of the limiting current generating region to detect a particular limiting current; and

changing the particular sensing voltage from the first positive value to a second positive value outside the limiting current generating region.

15. A method for diagnosing malfunction of an oxygen sensor according to claim 12 in which the step of setting a particular sensing voltage comprising the steps of:

setting the particular sensing voltage at a first negative value of the limiting current generating region to detect a particular limiting current; and

changing the particular sensing voltage from the first negative value to a second negative value outside the limiting current generating region.

16. An apparatus for diagnosing degradation of an oxygen sensor from which a limiting current corresponding to an oxygen concentration is output according to a voltage-current characteristic by applying a sensing voltage placed in a limiting current generating region, comprising:

voltage changing means for changing the sensing voltage applied to the oxygen sensor from a first sensing voltage to a second sensing voltage which is placed outside the limiting current generating region;

current change detecting means for detecting a change of the sensor current output from the oxygen sensor to which the second sensing voltage is applied by the voltage changing means and detecting a peak current value of the sensing current;

degradation diagnosing means for diagnosing degradation of the oxygen sensor according to the peak current value detected by the current change detecting means by judging whether or not the peak current value of the sensing current is within a normal range;

degradation judging means for judging that the oxygen sensor is degraded in cases where it is judged by the degradation diagnosing means that the peak current value of the sensing current is not within the normal range and outputting a degradation judging signal; and

alarming means for displaying the degradation of the oxygen sensor according to the degradation judging signal output from the degradation judging means.