Heat pump operating in the heating mode refrigerant pressure control

• US 5,782,101 A
• Filed: 02/27/1997
• Issued: 07/21/1998
• Est. Priority Date: 02/27/1997
• Status: Expired due to Term

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Dennis, Richard Dale
• Primary Examiner(s): Tanner, Harry B.
• Application Number:
  US08/807,618
• Time in Patent Office: 509 Days
• Field of Search: 62/186, 62/160, 62/180, 62/179, 62/DIG. 17, 62/183, 62/184
• US Class Current: 62/186
• CPC Class Codes: F25B 13/00 Compression machines, plants or systems, with reversible cycle defrosting cycles F25B47/02
• CPC Class Codes: F25B 2600/112 of evaporator fans
• CPC Class Codes: F25B 30/02 of the compression type
• CPC Class Codes: F25B 49/02 for compression type machines, plants or systems
• CPC Class Codes: F25B 5/02 arranged in parallel
• CPC Class Codes: F25B 6/02 arranged in parallel
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
• CPC Class Codes: Y10S 62/17 Condenser pressure control

Abstract

In a heat pump system operating in the heat cycle mode, a sensor is provided for sensing either the pressure or temperature of a refrigerant. A speed controller receives an output of the sensor so that the speed (including cycle rate) of an evaporator fan is controlled, resulting in control of the pressure or temperature of the refrigerant. The temperature or pressure of the refrigerant is controlled for a heat pump system comprising one refrigeration circuit and more than one refrigeration circuit. A separate speed control is provided for a fixed speed motor, a sleeve bearing fan motor, and a variable speed ball bearing fan motor.

Claims

1. A heat pump operating in its heating cycle mode of a type having at least one refrigerant circuit wherein each said refrigerant circuit comprises a compressor, a condenser, an evaporator, and a refrigerant;

and at least one motor driven evaporator fan in an air circulation relationship with at least one said evaporator, wherein each said evaporator is in said relationship with at least one said motor driven evaporator fan; and

comprising;

a sensor that produces an electrical signal that varies in accordance with one of the pressure and temperature of said refrigerant on a discharge side of the compressor for at least one said refrigerant circuit; and

speed control means for controlling the speed of at least one of said at least one motor driven evaporator fan in response to said electrical signal;

wherein said speed control means controls one of the pressure and temperature of at least one of said at least one refrigerant circuit.

2. A heat pump as set forth in claim 1, wherein at least one said condenser is multi-split.

3. A heat pump as set forth in claim 1, wherein said at least one motor driven evaporator fan consists of one motor driven evaporator fan.

4. A heat pump as set forth in claim 1, wherein said sensor includes a pressure transducer.

5. A heat pump as set forth in claim 1, wherein said sensor includes a thermistor.

6. A heat pump operating in its heating cycle mode of a type having at least one refrigerant circuit wherein each said refrigerant circuit comprises a compressor, a condenser, an evaporator, and a refrigerant;

and at least one motor driven evaporator fan, having an on power state and an off power state, that is in an air circulation relationship with at least one said evaporator, and comprising;

a sensor that produces an electrical signal that varies in accordance with one of the pressure and temperature of said refrigerant on a discharge side of the compressor for each at least one said refrigerant circuit; and

cycling means for sequentially cycling power to at least one of said at least one motor driven evaporator fans between the off power state and the on power state in response to said electrical signal;

wherein said cycling means controls one of the pressure and temperature of at least one of said at least one refrigerant circuit.

7. A heat pump as set forth in claim 6, wherein said cycling means comprises sequentially cycling power to said at least one of said at least one motor driven evaporator fans between the off power state in response to said electrical signal for each said at least one said refrigerant circuit rising above a first predetermined level, and the on power state in response to said electrical signal for each said at least one said refrigerant circuit dropping below a second predetermined level.

8. A heat pump as set forth in claim 6, wherein at least one said at least one motor driven evaporator fan comprises an evaporator fan motor of the type having a shaft that is supported by at least one sleeve bearing.

9. A heat pump as set forth in claim 8 having an evaporator ambient temperature and a time period between said off power state and a next said on power state for a given said ambient condition, wherein said first predetermined level and said second predetermined level are selected so that each said time period approximates a condition in which the surface of each said sleeve bearing remains lubricated at all times.

10. A heat pump as set forth in claim 9, wherein said first predetermined level and said second predetermined level are selected according to heating characteristics of said heat pump and according to power consumption efficiency of said heat pump.

11. A heat pump as set forth in claim 9, wherein

said electrical signal varies in accordance with the refrigerant pressure,

said first predetermined level is a compressor discharge pressure and approximates 315 psi,

said second predetermined level is a compressor discharge pressure and approximates 285 psi, and

said refrigerant is R22.

12. A heat pump as set forth in claim 9, wherein said cycling means comprises:

a computer that includes a stored program memory, wherein said stored program includes

instructions that cause said computer to read said electrical signal that varies in accordance with one of the pressure and temperature of said refrigerant of each said for at least one said refrigerant circuit,

convert each said electrical signal to one of the pressure and the temperature of said refrigerant,

compare each said converted electrical signal to said first predetermined level,

compare each said read electrical signal to said second predetermined level,

determine whether each said converted electrical signal is below said first predetermined level,

determine whether each said converted electrical signal is above said second predetermined level,

determine whether each said motor driven evaporator fan should be in said on power state or said off power state, and

said computer executes said stored program and transmits a signal to each said motor driven evaporator fan for power on if said program execution indicates a said on power state, and power off if said program execution indicates a said off power state.

13. A heat pump as set forth in claim 12, wherein said instruction that causes said computer to determine whether each said motor driven evaporator fan should be in said on power state or said off power state comprises:

determine that a said motor driven evaporator fan is in said off power state if a said converted electrical signal is above said first predetermined level, and that a said motor driven evaporator fan is in the on power state if a said converted electrical signal is below said second predetermined level.

14. A heat pump operating in its heating cycle mode of a type having at least one refrigerant circuit comprising a compressor, a condenser, an evaporator, and a refrigerant;

and at least one variable speed motor driven evaporator fan in an air circulation relationship with at least one said evaporator, wherein each said evaporator is in said relationship with at least one said motor driven evaporator fan, and comprising;

a sensor that produces an electrical signal that varies in accordance with one of the pressure and temperature of said refrigerant on a discharge side of the compressor for each said refrigerant circuit; and

speed control means for controlling the speed of at least one of said variable speed motor driven evaporator fans in response to said electrical signal;

wherein said speed control means control one of the pressure and temperature of at least one of said at least one refrigerant circuit.

15. A heat pump as set forth in claim 14, wherein said speed control means include controlling the speed of said at least one of the variable speed motor driven fans so that a targeted speed is maintained.

16. A heat pump as set forth in claim 15, wherein said targeted speed is a speed that gives the combination of adequate heat dissipation and best electrical efficiency at a given evaporator ambient temperature.

17. A heat pump as set forth in claim 14 wherein at least one said at least one variable speed motor driven evaporator fan comprises an evaporator fan motor of the type having a shaft that is supported by at least one ball bearing.