Lockset with motorized system for locking and unlocking

• US 5,782,118 A
• Filed: 07/16/1996
• Issued: 07/21/1998
• Est. Priority Date: 07/16/1996
• Status: Expired due to Term

• Current Assignee: Schlage Lock Company LLC (Allegion PLC)
• Original Assignee: Schlage Lock Company (Allegion PLC)
• Inventors: Hensley, Frederick M., Chamberlain, L. C. Derek
• Primary Examiner(s): BARRETT, SUZANNE LALE DINO
• Application Number:
  US08/682,173
• Time in Patent Office: 735 Days
• Field of Search: 70/107, 70/277-283, 70/221-224, 70/218, 70/467-472, 292/144
• US Class Current: 70/278.3
• CPC Class Codes: E05B 2047/0023 Nuts or nut-like elements moving along a driven threaded axle
• CPC Class Codes: E05B 2047/0024 Cams
• CPC Class Codes: E05B 47/0012 with rotary electromotors actuators with rotary electromotors per se H02K7/06, H02K23/68
• CPC Class Codes: E05B 47/0661 axially, i.e. with an axially engaging blocking element
• CPC Class Codes: E05B 47/0673 with a rectilinearly moveable blocking element
• CPC Class Codes: E05B 55/005 Cylindrical or tubular locks
• CPC Class Codes: Y10T 70/7062 Electrical type [e.g., solenoid]
• CPC Class Codes: Y10T 70/7079 Key rotated [e.g., Eurocylinder]
• CPC Class Codes: Y10T 70/7107 And alternately mechanically actuated by a key, dial, etc.
• CPC Class Codes: Y10T 70/713 Dogging manual operator

Abstract

A door lock, preferably operable both by a mechanical key with a key cylinder and by an electronic signal and having inside and outside handles mounted on inside and outside hollow spindles, for mounting on a door having an inside face and an outside face, has a cylindrical lock chassis with a provision for retracting a latch bolt in response to rotation of either of the hollow spindles; a member for selectively locking the outside spindle against rotation; a reversible electric motor mounted coaxially within the inside spindle, the motor being secured against rotation but free to slide axially against resistance provided by a biasing member, and having a motor shaft extending through the cylindrical lock chassis to operably engage the member for locking the outside spindle; a power supply for the motor; and a mechanism for selectively moving the member between locked and unlocked positions.

Claims

1. A door lock, operable by an electronic signal and having inside and outside handles mounted on inside and outside hollow spindles, for mounting on a door having an inside face and an outside face, said door lock comprising:

a cylindrical lock chassis having means for retracting a latch bolt in response to rotation of either of said hollow spindles;

means for locking said outside spindle against rotation;

a reversible electric motor mounted coaxially within the inside spindle, said motor being secured against rotation but free to slide axially against resistance provided by a biasing means, and having a motor shaft extending through said cylindrical lock chassis to operably engage the means for locking said outside spindle; and

means for moving the means for locking said outside spindle between unlocked and locked positions.

2. The door lock of claim 1, wherein the means for locking said outside spindle against rotation comprises a locking lug which protrudes outwardly through an axial slot in said outer spindle and which is axially movable into engagement with an axial slot in a fixed lock-mounting hub.

3. The door lock of claim 2, further comprising:

a cam plug having said locking lug projecting radially outwardly from a peripheral surface thereof, said cam plug having means for being moved axially by said electric motor when said motor is actuated.

4. The door lock of claim 3, wherein the means for being moved axially by said electric motor comprises a threaded hole in said cam plug for engaging threads on an output shaft of said motor and for thereby moving axially in response to rotation of the output shaft of the motor.

5. The door lock of claim 3, wherein the means for being moved axially comprises a spiral cam operable by a tailpiece driver on a key cylinder, said spiral cam causing said cam plug to move axially in response to rotary movement of said spiral cam.

6. The door lock of claim 1, further comprising:

means for preventing disengagement of said means for locking said outside spindle against rotation by axial impacts to said outside spindle.

7. The door lock of claim 1, further comprising:

means for adjusting and presetting the biasing means against the resistance provided by which said motor is free to slide during operation.

8. The door lock of claim 6 wherein the means for preventing disengagement of said means for locking said outside spindle against rotation by axial impacts to said outside spindle comprises:

an axial slot in a mounting hub fixed to said cylindrical lock housing;

a circumferential slot intersecting said axial slot in said mounting hub at an outboard end of said axial slot, said circumferential slot extending substantially half-way around a circumference of said hub such that, when located in said circumferential slot, said locking lug is free to rotate with said spindle to open the door lock, and, when located in said axial slot inboard of said circumferential slot, said locking lug and spindle are locked against rotation;

said locking lug being axially held in place by said biasing means.

9. The door lock of claim 7, wherein the means for adjusting and presetting the biasing means against which said motor is free to slide during operation comprises:

an anchor member fixed near an outboard end of said inside spindle; and

a threaded stud;

said biasing means being attached at an inboard end to said motor, and said threaded stud being rotatably connected between an outboard end of said biasing means and said anchor member;

said stud being threadably engaged with one of said biasing means and said anchor and axially fixedly engaged with the other one of said biasing means and said anchor for adjusting the position of said motor by said biasing means.

10. A door lock, for mounting on a door having an inside face and an outside face, said lock having inside and outside handles mounted on inside and outside hollow spindles and being operable both by a mechanical key and key cylinder and by an electronic signal, comprising:

a cylindrical lock chassis having inside and outside chassis walls upon which are mounted inside and outside hollow stationary hubs and through which project said inside and outside hollow spindles, respectively, said spindles having latch rollback cams at inner ends thereof;

means, including a locking lug and a hub locking slot in said outside hub, for locking said outside spindle against rotation;

means for causing engagement and disengagement of said locking lug with said hub locking slot and for thereby locking and unlocking said outside spindle by using a mechanical key in a key cylinder;

a reversible electric motor disposed within the inside spindle and coaxial therewith and having a motor shaft extending into said cylindrical lock chassis;

means for mounting said motor with torsional rigidity and axial freedom within said inside spindle;

screw means connected directly to said motor shaft for driving said locking lug along the axis of said outside spindle and for thereby causing engagement and disengagement of said locking lug with said hub locking slot;

means for transmitting signals to operate said motor and to lock and unlock said outside spindle; and

means for permitting locking and unlocking by the mechanical key and the electric motor.

11. In a door lock which has an outside handle mounted on an outside spindle which is rotatable for operating a latch retractor mechanism in a latch housing to withdraw a latch bolt from a lock strike pocket in a door frame, said door lock having a locking mechanism for locking said spindle against rotation by movement of a locking lug, said locking mechanism having an axially free radially restrained mounting, into simultaneous engagement with an axial slot in said spindle and a slot in a fixed member of said latch housing, said slots being aligned when said spindle is in a parked position, the improvement in combination with said door lock, comprising:

a radial slot intersecting said axial slot at an outboard end of said axial slot and also outboard of said slot in said fixed member of said latch housing, said locking lug being disposed to project outwardly through said radial slot when in an unlocked state and to project outwardly through said axial slot to engage the slot in said fixed member of said latch housing when in a locked state; and

means for axially moving said locking lug from said axial slot to said radial slot, and vice versa.

12. The combination of claim 11 further comprising:

means for limiting axial travel of said locking lug in the inboard direction.

13. An apparatus for allowing adjustment of a bi-directional axial bias imposed on a locking mechanism operated by an electric motor mounted within an inside spindle of a door lock, comprising:

an anchor secured to an outboard end of said spindle;

means for gripping an outboard end of a biasing spring attached to an outboard end of said motor; and

means for changing, the distance of separation between said anchor and said means for gripping to adjust the axial position of said motor at zero biasing force of said spring.

14. A door lock, operable by an electronic signal and having inside and outside handles mounted on inside and outside operators respectively and having a locking means for moving a latch bolt from an extended position to a retracted position, the locking means being engaged with the operators, the inside and outside operators being rotatable from a first position wherein the latch bolt is in an extended position to a second position wherein the latch bolt is in a retracted position, the door lock comprising:

a housing;

means for preventing rotation of the outside operator; and

a reversible electric motor mounted within the housing, the motor being secured against rotation but free to slide axially against resistance provided by a biasing means and having a motor shaft extending therefrom to operably engage the means for preventing rotation, the motor moving the means for preventing rotation between an unlocked position wherein the outside operator is free to rotate and a locked position wherein the outside operator is locked against rotation.

15. The door lock according to claim 14, wherein the operators are hollow spindles.

16. The door lock according to claim 15, wherein the motor is mounted co-axially within the inside operator.

17. A linear actuator in a lock chassis for causing engagement and disengagement of a locking mechanism with a latch operating device, comprising:

a reversible electric motor having a longitudinal axis, disposed within the chassis and having a motor shaft operably engaged with the locking mechanism;

means for mounting the motor to the lock chassis in a rotationally rigid arrangement while providing linear freedom along the longitudinal axis of the motor; and

screw means connected to the motor shaft for causing linear motion of the locking mechanism in response to rotary motion of the motor shaft.

18. The linear actuator according to claim 17, further comprising:

a biasing means for linearly biasing the motor.

19. A linear actuator in a lock chassis for causing engagement and disengagement of a locking mechanism with a latch operating device, comprising:

a reversible electric motor having a longitudinal axis, disposed within the chassis and having a motor shaft operably engaged with the locking mechanism;

means for mounting the motor to the lock chassis in a rotationally rigid arrangement while providing linear freedom along the longitudinal axis of the motor;

screw means connected to the motor shaft for causing linear motion of the locking mechanism in response to rotary motion of the motor shaft; and

means for preventing a stall condition of the motor, the means comprising the motor being linearly moveable against a spring force.