Open hole straddle system

• US 5,782,306 A
• Filed: 12/14/1995
• Issued: 07/21/1998
• Est. Priority Date: 12/14/1995
• Status: Expired due to Term

• Current Assignee: Schlumberger Canada Limited (SLB)
• Original Assignee: Site Oil Tools Inc. (Schlumberger NV)
• Inventors: Serafin, Vitold P.
• Primary Examiner(s): Neuder, William P.
• Application Number:
  US08/572,003
• Time in Patent Office: 950 Days
• Field of Search: 166/187, 166/188, 166/191, 166/387, 166/126, 166/129, 166/133
• US Class Current: 166/387
• CPC Class Codes: E21B 33/1243 with inflatable sleeves

Abstract

A set of inflatable well packing elements are separated by a variable length of tubing and are set in a well to isolate a segment of the annulus by applying fluid under pressure through a tubing string to the well packing elements. The flow of the fluid under pressure to the inflatable packing elements is regulated by a flow control valve which automatically cuts off the fluid flow at a predetermined tubing to annulus pressure differential and opens communication between the tubing string and the isolated well zone. Fluid may thereafter be pumped into or swabbed from the isolated zone. Upon completing the zone servicing, pulling the tubing string up slightly will both equalize the pressure across the inflatable packing elements, and deflate the packing elements. Thereafter, the tubing string may be retrieved from the well or, if desired, moved to another location which can be serviced in the same manner.

Claims

1. A removable packer device for isolating a segment of a well bore comprising:

(a) a housing for attachment to a tubing string, said housing carrying a pair of axially spaced inflatable packing elements;

(b) a first fluid path through said housing for delivering fluid under pressure from the tubing string to the inflatable packing elements to cause them to expand and sealingly engage with the well bore to isolate the segment of the well bore that lies between the packing elements;

(c) a first valve controlling said first fluid path;

(d) a pressure responsive sensor coupled to actuate said first valve for automatically sealing said inflatable packing elements after the latter have been inflated to a pressure sufficient to ensure their sealing engagement with the well bore, said first valve when so actuated opening a second fluid path from the tubing string to the isolated segment of the well bore; and

(e) an actuator in said housing selectively operable to close said second fluid path and to open a third fluid path through said housing to equalize pressure in the isolated well bore segment with the adjacent regions of the well bore above and below the packing elements, said actuator being coupled for operation in response to a short axial movement of said tubing string.

2. A packer device as claimed in claim 1 wherein said actuator is further operable to equalize pressure between said inflatable packing elements and the well bore, allowing the packing elements to deflate.

3. A packing device as claimed in claim 1 wherein said pressure responsive-sensor is mounted for exposure to a first force corresponding to the differential in pressure between the interior of the tubing string and the well bore, and to a second force of preset magnitude, to activate said first valve when said first force overcomes said second force.

4. A packer device as claimed in claim 1 wherein said pressure responsive sensor comprises a piston one end of which is exposed in one axial direction to a force that is a function of the differential in the fluid pressure within said drill string and the fluid pressure in the well bore, at the exterior of said device, and in the opposite axial direction to a spring loading force of preset magnitude, such that said piston is movable in response to said pressure differential reaching a predetermined level to displace said piston to move said first valve to a position to close said first fluid path and seal said inflatable packing elements.

5. A packer device as claimed in claim 1 wherein said housing comprises:

a valve sleeve that is attachable to the tubing string;

a tubular mandrel coaxially surrounded by said valve sleeve, said tubular mandrel extend therethrough and having a lower end which provides a support for said packing elements; and

a tubular valve housing coaxially arranged between a portion of said valve sleeve and a portion of said tubular mandrel, said valve housing being fixed with respect to said tubular mandrel, and said valve sleeve being in sealing engagement with said valve housing and axially movable relative thereto;

a plunger being arranged coaxially within the tubular mandrel and axially movable in sliding engagement relative thereto;

a disengageable connector selectively actuable to engage the mandrel to the plunger to prevent relative axial movement thereof, or to free the plunger for axial movement relative to the mandrel;

said pressure responsive sensor comprising a coaxial piston located between and in sliding engagement with respect to said valve sleeve said valve housing and said mandrel, a first annular chamber defined between said valve sleeve and said mandrel in communication with one end of said piston;

a second annular chamber defined between said mandrel and said valve housing in communication with the opposite end of said piston, said first chamber having a cross-sectional area that is greater than the cross-sectional area of the second chamber;

a third annular chamber defined between an intermediate part of the piston and the valve sleeve, within said third chamber the piston defining an annular shoulder having a cross-sectional area equal to the difference between the cross-sectional areas of the piston that are exposed to said first and second annular chambers;

an axially directed compression spring mounted to act between one end of said third chamber and the annular shoulder of the piston;

openings in said valve sleeve exposing said third chamber to ambient pressure;

first pairs of pressure ports in said plunger and said mandrel respectively which can be aligned to expose said second chamber to pressure within the tubing string through said mandrel;

second pairs of radial ports in said mandrel and said plunger which can be aligned to communicate the pressure in the interior of said mandrel with the pressure in said first annular chamber, said second pair of ports constituting a part of said first fluid path, said first fluid path further including axially extending passages in said valve housing communicating from said first annular chamber to the packing elements of said inflatable packers;

said plunger having one limiting axial position relative to said mandrel wherein said first and second pairs of ports are respectively in register, said plunger being retained in said first limiting position by said disengageable connector;

said disengageable connector being coupled to said piston to be actuated thereby upon axial displacement of said piston in response to said differential pressure of a predetermined magnitude thus freeing the plunger for movement axially from said first limiting position to a second limiting position wherein said first and second pairs of ports are moved out of alignment so that said first and second annular chambers are sealed thus preventing movement of said piston, in said second limiting position the interior of said plunger communicating with the interior of a tubular connector that is positioned between and interconnects said packers, there being openings in said tubular connector whereby its interior is exposed to pressure conditions in the well bore between said packers, movement of the plunger to the second limiting position thereof causing opening said second fluid path;

said second valve comprising radial equalization ports communicating the hollow interior of said mandrel with the external surface of said valve housing at a location wherein they are normally sealed by the lower portion of said valve sleeve, upwards displacement of said valve sleeve forming a communication through the tool between the well bore segment that is isolated by the packers, the well bore above the upper packer and the pressure within the tubing string.

6. A packer device as claimed in claim 5 wherein said second valve is also operable to equalize pressure between said inflatable packing elements and the well bore, for which purpose it includes relief ports extending from the external surface of said valve housing and communicating with longitudinal passages leading to the interior of the inflatable packing elements, said relief ports being spaced axially above said equalization ports to be uncovered by sequential upwards movement of the valve sleeve beyond the location where the equalizing ports are uncovered.

7. A packer device as claimed in claim 6 including an abutment surface on said valve sleeve and positioned to engage said plunger and move it axially upwards in response to upwards movement of the valve sleeve, the upwards movement of the plunger being sufficient to actuate said connector to reestablish a connection between said plunger and said mandrel and also to move the interior of said plunger out of communication with the hollow interior of the hollow connector.

8. A packer device as claimed in claim 7 wherein said mandrel includes a collar that is engageable with a shoulder on said valve sleeve to be carried upwardly thereby on upwards movement of the valve sleeves;

downwards movement of said tubing string being effective to move said valve sleeve downwardly to close off said radial ports and relief ports and to reestablish said first fluid path through said housing.

9. A method of setting a pair of axially spaced well packers in a well bore for isolating therebetween a segment of such well bore, comprising:

(a) running the pair of packers on a tubing string to a selected position in the well bore;

(b) inflating packing elements of said packers into sealing engagement with the well bore by supplying fluid under pressure thereto through the tubing string;

(c) setting said packers by automatically locking the packing elements in sealed inflated condition in response to a preset pressure condition being reached, such that said packing elements remain locked in sealing engagement with said well bore irrespective of subsequent changes in pressure conditions in said well bore and in said tubing string; and

(d) thereafter automatically opening a fluid path from the tubing string to the segment of the well bore isolated between the packing elements.

10. The method of claim 9 wherein the said steps (a) through (d) are accomplished without manipulating the tubing string, controlling the fluid flow rate, or using extraneous equipment.

11. The method of claim 10 wherein said fluid path of step (d) is maintained in the open condition during use, and is subsequently closed by short axially upwards movement of the tubing string.

12. A method for setting, removing and resetting a pair of axially spaced packers for isolating a segment of well bore therebetween, comprising:

(a) running the pair of packers on a tubing string to a selected position in the well bore;

(b) inflating packing elements of said packers into sealing engagement with the well bore by supplying fluid under pressure thereto through the tubing string;

(c) setting the packers by automatically sealing the packing elements in inflated condition in response to a preset pressure condition being reached;

(d) automatically opening a path from the tubing string to the segment of well bore isolated between the packing elements;

(e) for removal of the packers, subsequently equalizing the pressure across the packing elements by opening a fluid path between the isolated bore segment and an adjacent region of the bore beyond the packing elements;

(f) automatically deflating the packing elements by releasing pressurized fluid contained therein; and

(g) resetting the packers by repeating steps (a) to (d) above.

13. The method of claim 12 wherein said steps (a) to (d) are accomplished without:

manipulating the tubing string, controlling the fluid flow rate, or using extraneous equipment;

said steps (e) and (f) being accomplished as the result of a short axially upwards movement of said tubing string.