Process and apparatus for recovery from rotating stall in axial flow fans and compressors

• US 5,782,603 A
• Filed: 01/03/1997
• Issued: 07/21/1998
• Est. Priority Date: 01/03/1997
• Status: Expired due to Fees

• Current Assignee: Virginia Tech Intellectual Properties, Inc. (Virginia Polytechnic Institute and State University)
• Original Assignee: Virginia Tech Intellectual Properties, Inc. (Virginia Polytechnic Institute and State University)
• Inventors: O'Brien, Walter F., DiPietro, Anthony L. Jr.
• Primary Examiner(s): VERDIER, CHRISTOPHER M
• Application Number:
  US08/779,151
• Time in Patent Office: 564 Days
• Field of Search: 415/1, 415/17, 415/11, 415/26, 415/27, 415/28, 415/29, 415/47, 415/49, 415/116, 415/118, 415/119, 60/39.29
• US Class Current: 415/1
• CPC Class Codes: F01D 17/08 responsive to condition of working-fluid, e.g. pressure
• CPC Class Codes: F02C 9/16 Control of working fluid flow F02C9/48 takes precedence; control of air-intake flow F02C7/057
• CPC Class Codes: F02C 9/28 Regulating systems responsive to plant or ambient parameters, e.g. temperature, pressure, rotor speed F02C9/30 - F02C9/38, F02C9/44 take precedence
• CPC Class Codes: F04D 27/02 Surge control surge detection F04D27/001
• CPC Class Codes: F05D 2270/101 Compressor surge or stall

Abstract

Active recovery from a rotating stall operating condition in an axial flow compression system is accomplished by altering the temperature and/or density of the working fluid flowing in the inlet of the compression system once rotating stall is detected. A burner is used to increase the compressor inlet flow temperature and concomitantly reduce the inlet flow density. Alternatively, a low density gas such as helium is injected into the compressor inlet. The ingestion of high temperature gases or other low density gases into the compressor energizes a dynamic response from the compression system that induces rotating stall recovery.

Claims

1. A compressor or axial flow fan, comprising:

an inlet for admitting a working gas into said compressor or axial flow fan;

means for sensing rotating stall in said compressor or axial flow fan; and

means for injecting low density gas which is of a density that is lower than said working gas into said compressor or axial flow fan in response to the rotating stall sensed by said means for sensing rotating stall.

2. The compressor or axial flow fan of claim 1 wherein said means for injecting low density gas includes a burner for producing high temperature gas of low density, said burner being positioned to introduce said high temperature gas into said inlet of said axial flow fan or compressor.

3. The compressor or axial flow fan of claim 2 wherein said burner is positioned within said inlet .

4. The compressor or axial flow fan or claim 2 wherein said burner is positioned outside of said inlet, and further comprising a means for channeling high temperature gases from said burner to said inlet.

5. The compressor or axial flow fan of claim 1 wherein said means for injecting low density gas includes a compressed gas source.

6. The compressor or axial flow fan of claim 5 wherein said compressed gas source is helium.

7. The compressor or axial flow fan of claim 1 wherein said means for injecting low density gas includes a source of high temperature gas and a port for introducing said high temperature gas into said inlet of said axial flow fan or compressor.

8. T he compressor or axial flow fan of claim 7 wherein said source of high temperature gas is a bleed line from said axial flow fan or compressor.

9. The compressor or axial flow fan of claim 7 wherein said source of high temperature gas is a bleed line from a device other than said axial flow fan or compressor.

10. The compressor or axial flow fan or claim 9 wherein said device is selected from the group consisting of a combustion chamber, a turbine, a fan duct, and an afterburner.

11. A method for recovering from rotating stall in a compressor or axial flow fan, comprising the steps of:

sensing the rotating stall;

injecting low density gas into an inlet for said compressor or axial flow fan after said rotating stall condition is sensed, said low density gas being of a density that is lower than a working gas introduced into said inlet during operation of said compressor or axial flow fan; and

stabilizing said compressor or axial flow fan.

12. The method of claim 11 further comprising the step of stopping said injecting step after completing said stabilizing step.

13. The method of claim 11 wherein said injecting step includes the step of combusting gases to produce said low density gas.

14. The method of claim 11 wherein said step of injecting includes the steps of storing a compressed low density gas, and selectively releasing an amount of said compressed low density gas.

15. The method of claim 11 wherein said step of injecting includes the step of bleeding a high temperature gas from a source.