Quasi-sine wave and stepped square wave AC to AC converter

• US 5,784,267 A
• Filed: 10/17/1996
• Issued: 07/21/1998
• Est. Priority Date: 10/17/1996
• Status: Expired due to Term

• Current Assignee: Cummins PowerGen IP, Inc. (Cummins Incorporated)
• Original Assignee: ONAN Corporation (Cummins Incorporated)
• Inventors: Kunin, Sergey, Koenig, David J.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Patel, Rajnikant B.
• Application Number:
  US08/733,627
• Time in Patent Office: 642 Days
• Field of Search: 363/34, 363/37, 363/17, 363/132, 363/43, 363/67, 363/68
• US Class Current: 363/43
• CPC Class Codes: H02M 5/271 from a three phase input voltage

Abstract

A switched AC to AC converter circuit comprises a rectifying circuit, which generates a rectified output signal from an alternating input voltage signal, and a switching circuit for controllably switching the polarity of the output from the rectifying circuit to generate a quasi-sine wave or a stepped wave output voltage signal. The switching circuit is included in the rectifying circuit to form a switched rectifier. The switched AC to AC converter controls the integral number of half input wave cycles comprising a half cycle of the quasi-sine wave output in order to maintain the frequency and root mean square (rms) voltage of the output signal between predetermined limits. The switched AC to AC converter further controls the shape of the output voltage wave output to provide instantaneous control over the maintenance of the rms output voltage.

Claims

1. An AC to AC converter circuit for generating a quasi-sine wave electrical signal, comprising:

a rectifying circuit which generates a rectified output signal from multi-phase alternating voltage input energy source; and

switching means, operatively coupled to the rectifying circuit and including at least one switching device associated with each voltage phase arranged to switch each voltage phase individually, for controllably switching polarity of the rectified output signal to form a quasi-sine wave electrical signal having a selected alternating period and a selected voltage level, the selected voltage level of the quasi-sine wave electrical signal being approximately zero for approximately one third of the particular alternating period and approximately a peak voltage level for approximately two thirds of the particular alternating period under stable load conditions.

2. The AC to AC converter circuit of claim 1, wherein at least a portion of the switching means forms a part of the rectifying circuit.

3. The AC to AC converter circuit of claim 1, wherein the peak voltage level is approximately a square root of two times larger than a root mean square voltage level of the quasi-sine wave electrical signal.

4. The AC to AC converter circuit of claim 3, wherein the quasi-sine wave electrical signal has a root mean square voltage level of approximately 120 V and a frequency of approximately 60 Hz.

5. The AC to AC converter circuit of claim 3, wherein the quasi-sine wave electrical signal has a root mean square voltage level of approximately 220 V and a frequency of approximately 50 Hz.

6. The AC to AC converter circuit of claim 1, wherein the switching means includes a solid state switching device.

7. The AC to AC converter circuit of claim 1, wherein the selected alternating period is set by a reference frequency source.

8. The AC to AC converter circuit of claim 1, wherein the selected voltage has the value of the peak voltage level for a predetermined duration, the predetermined duration being responsive to conditions of increasing and decreasing load.

9. An AC to AC converter circuit for supplying power to a load, the circuit comprising:

a multiple phase source of alternating voltage having a first frequency;

a plurality of switches, each phase of the multiple phase source being connectable to the load by a respective switch of the plurality of switches; and

a control unit to control operation of the switches so as to apply a single phase, quasi-sine wave output voltage to the load.

10. The AC to AC converter of claim 9, wherein each switch of the plurality of switches comprises two unidirectionally conducting solid state switches connected in parallel and with opposite orientation.

11. The AC to AC converter of claim 9, wherein the controller comprises a reference frequency source to generate a reference frequency, and a frequency divider to generate a first signal whose frequency is the same as a frequency of the quasi-sine wave output voltage.

12. The AC to AC converter of claim 11, wherein the controller comprises a voltage reference circuit to produce a reference voltage and a regulator to produce a regulator signal in response to the reference voltage and load voltage.

13. The AC to AC converter of claim 12, wherein the controller further comprises a triangular wave generator to generate a triangular wave having a frequency of twice the frequency of the first signal.

14. The AC to AC converter of claim 13, wherein the controller further comprises a comparator to produce a compare signal in response to a comparison between the regulator signal and the triangular wave.

15. The AC to AC converter of claim 14, wherein the controller triggers the plurality of switches in response to the compare signal.

16. The AC to AC converter of claim 9, wherein the controller controls the output voltage to the load to increase root mean square voltage applied to the load under increased load conditions and to reduce the root means square voltage applied to the load under reduced load conditions.

17. An AC to AC converter circuit for generating a stepped wave electrical signal, comprising:

a rectifying circuit which generates a rectified output signal from a multi-phased alternating voltage input energy source; and

switching means, operatively coupled to the rectifying circuit, for controllably switching polarity of the rectified output signal to form a stepped wave electrical signal having a selected alternating period, a first voltage level and a second voltage level, the stepped wave electrical signal having a magnitude approximately equal to the first voltage level for around two thirds of the selected alternating period and a magnitude of approximately the second voltage level for around one third of the selected alternating period under stable load conditions, the switching means including at least one switching device for switching each voltage phase before combining the switched voltage phases.

18. The AC to AC converter circuit of claim 17, wherein the second voltage level is approximately a square root of two times larger than a root mean square voltage level of the stepped wave electrical signal.

19. The AC to AC converter circuit of claim 17, wherein the stepped wave electrical signal has a root mean square voltage level of approximately 120 V and a frequency of approximately 60 Hz.

20. The AC to AC converter circuit of claim 17, wherein the quasi-sine wave electrical signal has a root mean square voltage level of approximately 220 V and a frequency of approximately 50 Hz.

21. The AC to AC converter circuit of claim 17, wherein the stepped wave electrical signal has a voltage magnitude of approximately the second voltage for a predetermined duration, the predetermined duration being responsive to conditions of increasing and decreasing load.

22. An AC to AC converter circuit for supplying power to a load, the circuit comprising:

a multiple phase source of alternating voltage having a first frequency;

a plurality of switches, each phase of the multiple phase source connectable to the load through either of two respective switches of the plurality of switches; and

a control unit to control operation of the switches so as to apply a single phase, stepped wave output voltage to the load.

23. The AC to AC converter of claim 22, wherein each switch of the plurality of switches comprises two unidirectionally conducting, independently triggerable, solid state switches connected in parallel and with opposite orientation.

24. The AC to AC converter of claim 22, wherein each phase of the multiple phase source connectable to the load through a first switch of the two switches so as to apply half of the alternating voltage to the load, and is connectable to the load through a second switch of the two switches so as to apply the alternating voltage to the load.

25. The AC to AC converter of claim 22, wherein the controller comprises a reference frequency source to generate a reference frequency, and a frequency divider to generate a first signal whose frequency is the same as a frequency of the quasi-sine wave output voltage.

26. The AC to AC converter of claim 25, wherein the controller comprises a voltage reference circuit to produce a reference voltage and a regulator to produce a regulator signal in response to the reference voltage and load voltage.

27. The AC to AC converter of claim 26, wherein the controller further comprises a triangular wave generator to generate a triangular wave having a frequency of twice the frequency of the first signal.

28. The AC to AC converter of claim 27, wherein the controller further comprises a comparator to produce a compare signal in response to a comparison between the regulator signal and the triangular wave.

29. The AC to AC converter of claim 28, wherein the controller selectively triggers the plurality of switches in response to the compare signal.

30. The AC to AC converter of claim 22, wherein the controller controls the output voltage to the load so as to increase root mean square voltage applied to the load under increased load conditions and to reduce the root means square voltage applied to the load under reduced load conditions.

31. The AC to AC converter of claim 23, wherein the plurality of switches comprises first, second, third and fourth sets of solid state switches, each set of solid state switches including a solid state switch associated with each phase of the multiple phase source, all solid state switches in each set of solid state switches oriented so as to conduct current through the load in one direction.

32. The AC to AC converter of claim 31, wherein the first and second sets of solid state switches are connected so as to apply full alternating voltage to the load and the third and fourth sets are connected so as to apply half of the alternating voltage to the load.

33. The AC to AC converter of claim 31, wherein the first and third sets of solid state switches are triggerable so as to apply voltage of a first polarity to the load and the second and fourth sets of solid state switches are triggerable so as to apply voltage of a second polarity to the load.

34. The AC to AC converter of claim 31, wherein the third and fourth sets of solid state switches are triggerable throughout the duration of time when voltage of their respective polarities is being applied to the load, and the first and second solid state switches are triggerable for selected durations when voltage of their respective polarities is being applied to the load.

35. The AC to AC converter of claim 34, wherein the selected durations when the first and second sets of solid state switches are triggerable are adjusted by the controller so as to maintain a constant root mean square voltage applied to the load under changing load conditions.

36. The AC to AC converter of claim 35, wherein the selected durations are increased when the load conditions increase and decreased when the load conditions decrease.

37. An AC to AC converter circuit for supplying power to a load from a multiple phase source of alternating voltage, the circuit comprising:

a plurality of switches, each phase of the multiple phase source being connectable to the load by a respective switch of the plurality of switches; and

a control unit to control operation of the switches so as to apply a single phase, quasi-sine wave output voltage to the load.

38. An AC to AC converter circuit for supplying power to a load from a multiple phase source of alternating voltage, the circuit comprising:

a plurality of switches, each phase of the multiple phase source connectable to the load through a respective switch of the plurality of switches; and

a control unit to control operation of the switches so as to apply a single phase, stepped wave output voltage to the load.