Method for fault-tolerant communication under strictly real-time conditions

• US 5,784,547 A
• Filed: 03/18/1996
• Issued: 07/21/1998
• Est. Priority Date: 03/16/1995
• Status: Expired due to Fees

• Current Assignee: Hanger Solutions, LLC (IP Investments Group LLC)
• Original Assignee: ABB Patent GmbH (ABB Limited)
• Inventors: Kochs, Hans-Dieter, Hilmer, Holger, Dittmar, Ewald
• Primary Examiner(s): Decady, Albert
• Application Number:
  US08/617,124
• Time in Patent Office: 855 Days
• Field of Search: 395/180, 395/181, 395/182.01, 395/182.08, 395/185.01, 395/185.04, 395/185.09, 395/182.02, 395/185.08, 395/183.19, 361/62, 361/67
• US Class Current: 714/4.5
• CPC Class Codes: G06F 11/0751 Error or fault detection not based on redundancy power supply failures G06F1/30; network fault management H04L41/06
• CPC Class Codes: G06F 11/2007 using redundant communication media
• CPC Class Codes: G06F 11/22 Detection or location of defective computer hardware by testing during standby operation or during idle time, e.g. start-up testing
• CPC Class Codes: G06F 11/2736 using a dedicated service processor for test
• CPC Class Codes: H04L 12/40189 by using a plurality of bus systems
• CPC Class Codes: H04L 2012/40215 Controller Area Network CAN
• CPC Class Codes: H04L 69/40 for recovering from a failure of a protocol instance or entity, e.g. service redundancy protocols, protocol state redundancy or protocol service redirection management of faults, events, alarms or notifications in data switching networks H04L41/06

Abstract

A method for fault-tolerant communication under strictly real-time conditions in a local network uses a double bus architecture for reporting faults and for tolerating global bus faults. An active fault detection and notification mechanism is provided in order to safeguard consistency in the case of a fault and in order to comply with time limits regarding transmission of data. During fault-free operation, all of the process data are transmitted in one of the redundant bus systems and status information is transmitted in the other bus system. In the case of a fault, each bus is used as a watchdog bus in order to notify the network subscribers of faults occurring in the respective other bus system. The method can be used in process-oriented control and automation systems which have stringent requirements regarding reliability and real-time behavior.

Claims

1. A method for a reliable and fault-tolerant transmission of information with strictly real-time requirements in a local network, using an active fault detection and notification mechanism on the basis of a double bus architecture with redundant bus systems, which comprises:

using a controller area network (CAN) transmission protocol on a double bus systems, by;

a) transmitting all process data on a bus of one bus system as a process bus during fault-free operation, and transmitting status information of components and other information on a bus of another bus system during fault-free operation;

b) notifying all network subscribers (network nodes) of faults with each bus serving as a watchdog bus, in the case of a fault in the other bus;

b1) triggering a switch-over of all of the network nodes to the other bus system and continuing the transmission of the process data on the fault-free bus, upon the notification of faults in the case of a process bus fault; and

b1.1) carrying out the switch-over in the case of a process bus fault, by;

b1.1.1) setting fault latencies between the detection of a fault and a possible switch-over in most cases of faults so short that no loss of messages occurs;

b1.1.2) setting a fault coverage value; and

b1.1.3) restoring a consistent system state in the case of possible losses, falsifications or duplications of messages with recovery mechanisms;

b2) triggering no switch-over upon a notification of faults in the case of a fault in the bus which is not the process bus;

c) providing all of the network nodes with two complete bus connections including a communication CPU, a communication controller and a transceiver;

c1) each communication CPU function monitoring another connection of its node and monitoring its connection component as a watchdog processor; and

c2) a communication CPU initiating a transmission of a fault message through its bus, after a detection of a fault in another connection of its node.

2. The method according to claim 1, which comprises function monitoring of all of the components and detecting all types of faults with fault detection mechanisms, by:

a) cyclically interchanging life signals of the two communication CPUs of a network node with one another for detecting a CPU failure; and

b) transmitting a fault interrupt from a communication controller to the communication CPU of its connection when a permanent transmission fault is detected, and subsequently sending a notification from the communication CPU to the CPU of the other connection of the node; and

c) carrying out a cyclical function monitoring of the components of a connection of a communication CPU by executing test routines; and

d) executing self-test routines with a communication CPU for detecting its own faults.

3. The method according to claim 1, which comprises:

a) using the fault counter mechanism of CAN, by;

a1) destroying a message which has been detected as faulty with a faulty CAN controller, and bringing about a continuous repetition of transmission, until its fault counter has reached a state 127; and

a2) initiating a transmission of a fault message to the watchdog bus through the watchdog processor, with a fault interrupt which has been transmitted from the CAN controller to the CPU at a fault counter state 96; and

a3) switching-over all of the network subscribers to a fault-free bus while a forced repetition of transmission on a faulty bus is still taking place so that there is no loss of messages.

4. The method according to claim 3, which comprises triggering the switch-over of all of the network subscribers to the fault-free bus with the fault message.