Self-calibrated active pyrometer for furnace temperature measurements

• US 5,785,426 A
• Filed: 10/06/1995
• Issued: 07/28/1998
• Est. Priority Date: 01/14/1994
• Status: Expired due to Fees

• Current Assignee: Battelle Memorial Institute, Massachusetts Institute of Technology
• Original Assignee: Battelle Memorial Institute, Massachusetts Institute of Technology
• Inventors: Cohn, Daniel R., Woskov, Paul P., Surma, Jeffrey E., Titus, Charles H.
• Primary Examiner(s): GUTIERREZ, DIEGO F
• Application Number:
  US08/539,818
• Time in Patent Office: 1,026 Days
• Field of Search: 374/122, 374/126, 374/128, 374/130, 374/131, 374/9, 374/141, 250/338.1
• US Class Current: 374/126
• CPC Class Codes: G01J 5/53 Reference sources, e.g. standard lamps; Black bodies
• CPC Class Codes: G01K 11/006 using measurement of the effect of a material on microwaves or longer electromagnetic waves, e.g. measuring temperature via microwaves emitted by the object G01K17/003, G01J5/00 take precedence; measuring the effect of a material on X-, gamma- or particle radiation G01K11/30
• CPC Class Codes: G01K 11/12 using changes in colour, translucency or reflectance
• CPC Class Codes: G01K 17/003 for measuring the power of light beams, e.g. laser beams

Abstract

Pyrometer with a probe beam superimposed on its field-of-view for furnace temperature measurements. The pyrometer includes a heterodyne millimeter/sub-millimeter-wave or microwave receiver including a millimeter/sub-millimeter-wave or microwave source for probing. The receiver is adapted to receive radiation from a surface whose temperature is to be measured. The radiation includes a surface emission portion and a surface reflection portion which includes the probe beam energy reflected from the surface. The surface emission portion is related to the surface temperature and the surface reflection portion is related to the emissivity of the surface. The simultaneous measurement of surface emissivity serves as a real time calibration of the temperature measurement. In an alternative embodiment, a translatable base plate and a visible laser beam allow slow mapping out of interference patterns and obtaining peak values therefor. The invention also includes a waveguide having a replaceable end portion, an insulating refractory sleeve and/or a source of inert gas flow. The pyrometer may be used in conjunction with a waveguide to form a system for temperature measurements in a furnace. The system may employ a chopper or alternatively, be constructed without a chopper. The system may also include an auxiliary reflector for surface emissivity measurements.

Claims

1. Pyrometer for temperature measurement comprising:

a heterodyne millimeter/sub-millimeter-wave or microwave receiver, the receiver adapted to receive radiation from a surface whose temperature is to be measured, wherein a path of the radiation received by the receiver is a field-of-view of the pyrometer;

a millimeter/sub-millimeter-wave or microwave probe beam source, which emits a probe beam which is reflected from the surface into the receiver; and

apparatus for mapping out interference patterns associated with the probe beam source and obtaining peak values therefor for emissivity calculation,

wherein the radiation from the surface includes a surface emission portion and a surface reflection portion including the reflected probe beam, the surface emission portion being related to the surface temperature and the surface reflection portion being related to the emissivity of the surface.

2. The pyrometer of claim 1 wherein the apparatus includes a translatable base plate.

3. The pyrometer of claim 1 further including a laser source which generates a visible laser beam, at least a portion of the visible laser beam capable of being superimposed on the pyrometer field-of-view.

4. The pyrometer of claim 3 wherein the visible laser beam source is coupled to the pyrometer field-of-view by a beamsplitter and a flat mirror.

5. The pyrometer of claim 4 wherein the beamsplitter is positioned at angle of about 45°

relative to the central axis of the pyrometer field-of-view.

6. The pyrometer of claim 1 wherein the probe beam source is a local oscillator located in the receiver.

7. The pyrometer of claim 1 further including a waveguide/mirror system for transmitting the probe beam and delivering the radiation to the receiver.

8. The pyrometer of claim 7 further including an off-axis parabolic mirror capable of coupling the pyrometer field-of-view to the waveguide/mirror system.

9. The pyrometer of claim 7 wherein the waveguide/mirror system is capable of being coupled to a furnace.

10. The pyrometer of claim 7 wherein the waveguide/mirror system comprises a waveguide including a replaceable end portion.

11. The pyrometer of claim 10 wherein a mirror is attached to the replaceable end portion of the waveguide.

12. The pyrometer of claim 7 wherein the apparatus includes a translatable base plate for spatially scanning the probe beam source.

13. The pyrometer of claim 7 wherein the waveguide/mirror system comprises a waveguide including a layer of insulator refractory material.

14. The pyrometer of claim 13 wherein the insulating refractory material is alumina.

15. The pyrometer of claim 7 whereby the waveguide/mirror system comprises a waveguide, further including a window positioned proximate to one end of the waveguide.

16. The pyrometer of claim 15 wherein the window is positioned at an angle relative to the waveguide such that direct backward reflection of the probe beam is thereby avoided.

17. The pyrometer of claim 16 wherein the window is formed of a material transparent to millimeter/submillimeter-wave or microwave radiation.

18. The pyrometer of claim 17 wherein the window is formed of polytetrafluoroethylene.

19. The pyrometer of claim 18 wherein the window has scribed surfaces to prevent surface reflections.

20. The pyrometer of claim 15 further including a source of inert gas, the gas being capable of flowing along one side of the window and through the waveguide.

21. The pyrometer of claim 20 wherein the inert gas is nitrogen.

22. The pyrometer of claim 20 wherein the window is formed of polytetrafluoroethylene.

23. The pyrometer of claim 22 wherein the inert gas is nitrogen.