Pre-filled syringe drug delivery system

• US 5,785,682 A
• Filed: 03/15/1996
• Issued: 07/28/1998
• Est. Priority Date: 03/22/1995
• Status: Expired due to Fees

• Current Assignee: Hospira Incorporated (Pfizer Inc.)
• Original Assignee: Abbott Laboratories Incorporated
• Inventors: Grabenkort, Richard E.
• Primary Examiner(s): Coggins, Wynn Wood
• Assistant Examiner(s): GRING, NOELLE K
• Application Number:
  US08/616,798
• Time in Patent Office: 865 Days
• Field of Search: 604/82, 604/19, 604/27, 604/36, 604/38, 604/51, 604/56, 604/60, 604/83, 604/84, 604/85, 604/86, 604/87, 604/88, 604/92, 604/181, 604/187, 604/191, 604/200, 604/201, 604/203, 604/218 , 604/232, 604/234, 128/919
• US Class Current: 604/82
• CPC Class Codes: A61M 2005/3101 Leak prevention means for proximal end of syringes, i.e. syringe end opposite to needle mounting end
• CPC Class Codes: A61M 2005/3104 Caps for syringes without needle
• CPC Class Codes: A61M 2005/3106 Plugs for syringes without needle
• CPC Class Codes: A61M 2005/3121 via the proximal end of a syringe, i.e. syringe end opposite to needle cannula mounting end
• CPC Class Codes: A61M 2005/3128 Incorporating one-way valves, e.g. pressure-relief or non-return valves
• CPC Class Codes: A61M 2005/31506 formed as a single piece, e.g. moulded
• CPC Class Codes: A61M 2005/31508 provided on the piston-rod
• CPC Class Codes: A61M 2005/31598 having multiple telescopically sliding coaxial pistons encompassing volumes for components to be mixed
• CPC Class Codes: A61M 5/284 comprising means for injection of two or more media, e.g. by mixing
• CPC Class Codes: A61M 5/286 upon internal pressure increase, e.g. pierced or burst A61M5/283 takes precedence
• CPC Class Codes: A61M 5/288 by piercing without internal pressure increase A61M5/283 takes precedence
• CPC Class Codes: A61M 5/3134 characterised by constructional features of the distal end, i.e. end closest to the tip of the needle cannula
• CPC Class Codes: A61M 5/31511 Piston or piston-rod constructions, e.g. connection of piston with piston-rod A61M5/5066 takes precedence
• CPC Class Codes: A61M 5/31515 Connection of piston with piston rod
• CPC Class Codes: A61M 5/347 rotatable, e.g. bayonet or screw A61M5/344 takes precedence
• CPC Class Codes: A61M 5/50 having means for preventing re-use, or for indicating if defective, used, tampered with or unsterile retractable needles or needle protectors with means for preventing re-use A61M5/321
• CPC Class Codes: A61M 5/502 for blocking the piston

Abstract

A drug delivery system includes first drug (110) and second diluent (182) syringe assemblies which are respectively pre-filled with a drug concentrate and a liquid diluent. The diluent syringe assembly is positionable in operative association within a sterility maintenance sleeve (150) of the first syringe assembly so that the assemblies are joined in fluid communication. This fluid transfer connection permits the diluent to be transferred from the second syringe assembly into a sterile mixing chamber defined by a reciprocable stopper (134) in the first syringe assembly. Thereafter, the second syringe assembly can be moved with respect to the barrel of the first syringe assembly so that the resulting mixture can be delivered for patient administration.

Claims

1. A drug delivery system, comprising:

a first pre-filled syringe assembly comprising;

a first syringe barrel having an interior surface, an open end, and an opposite delivery end which defines a drug delivery passage;

a reciprocable stopper slidably disposed within said first syringe barrel in sealing engagement therewith for defining an internal mixing chamber within said first syringe barrel in communication with said delivery passage; and

a sterility maintenance sleeve extending from said reciprocable stopper toward said open end of said first syringe barrel, said sterility maintenance sleeve maintaining the sterility of the interior surface of said first syringe barrel;

a second pre-filled syringe assembly comprising

a second syringe barrel having a fluid discharge passage at one end thereof, said second syringe barrel being sized to be disposed within the sterility maintenance sleeve of said first syringe assembly

a movable piston plunger positionable within said second syringe barrel to define a fluid chamber therewith in communication with said fluid discharge passage; and

a liquid in the fluid chamber of said second syringe barrel; and

said system further including fluid transfer connector means for providing fluid communication from the fluid chamber of said second syringe assembly to said internal mixing chamber of said first syringe assembly when said second syringe assembly is disposed within said sterility maintenance sleeve so that the liquid within said fluid chamber can be caused to flow through said fluid transfer connector means into said internal mixing chamber of said first syringe assembly by movement of said piston plunger toward said fluid discharge passage of said second syringe assembly and thereafter caused to flow from said mixing chamber of said first syringe assembly through said drug delivery passage by movement of said second syringe assembly together with said reciprocable stopper and said sterility maintenance sleeve toward the drug delivery passage of said first syringe assembly,

said fluid transfer connector means includes means for regulating the flow of fluid through said reciprocable stopper,

said reciprocable stopper has an outer side facing toward said open end of said first syringe barrel and an inner side facing toward said drug delivery passage,

said means for regulating the flow of fluid through said reciprocable stopper comprises said reciprocable stopper having a resilient body with a longitudinal slit through the resilient body defining two normally closed resilient lips, and

the resilient body of said reciprocable stopper is substantially hollow and includes an enlarged cavity and a smaller entrance passage; and

said sterility maintenance sleeve further includes;

an enlarged head for being received in said enlarged cavity un said enlarged cavity of said resilient body,

a smaller neck for being received in said smaller entrance passage of said resilient body, and

a radially extending support flange adjacent said smaller neck for axially supporting said reciprocable stopper outer side.

2. A drug delivery system in accordance with claim 1, wherein said fluid transfer connector means further includes a fluid passageway through said enlarged head, smaller neck, and radial support flange of said sterility maintenance sleeve.

3. A drug delivery system in accordance with claim 2 wherein

said inner side of said reciprocable stopper defines a conical surface tapering to an apex and said longitudinal slit is at the apex;

and

a clearance space is defined between said enlarged head of the sterility maintenance sleeve and said longitudinal slit when said lips are closed.

4. A drug delivery system, comprising:

a first pre-filled syringe assembly comprising;

a first syringe barrel having an interior surface, an open end, and an opposite delivery end which defines a drug delivery passage;

a reciprocable stopper slidably disposed within said first syringe barrel in sealing engagement therewith for defining an internal mixing chamber within said first syringe barrel in communication with said delivery passage; and

a sterility maintenance sleeve extending from said reciprocable stopper toward said open end of said first syringe barrel said sterility maintenance sleeve maintaining the sterility of the interior surface of said first syringe barrel;

a second pre-filled syringe assembly comprising

a second syringe barrel having a fluid discharge passage at one end thereof, said second syringe barrel being sized to be disposed within the sterility maintenance sleeve of said first syringe assembly

a movable piston plunger positionable within said second syringe barrel to define a fluid chamber therewith in communication with said fluid discharge passage; and

a liquid in the fluid chamber of said second syringe barrel; and

said system further including fluid transfer connector means for providing fluid communication from the fluid chamber of said second syringe assembly to said internal mixing chamber of said first syringe assembly when said second syringe assembly is disposed within said sterility maintenance sleeve so that the liquid within said fluid chamber can be caused to flow through said fluid transfer connector means into said internal mixing chamber of said first syringe assembly by movement of said piston plunger toward said fluid discharge passage of said second syringe assembly and thereafter caused to flow from said mixing chamber of said first syringe assembly through said drug delivery passage by movement of said second syringe assembly together with said reciprocable stopper and said sterility maintenance sleeve toward the drug delivery passage of said first syringe assembly,

said fluid transfer connector means includes means for regulating the flow of fluid through said reciprocable stopper,

said means for regulating the flow of fluid through said reciprocable stopper comprises a normally closed, pressure actuatable valve, and

said second syringe assembly and said sterility maintenance sleeve define means for engaging which comprises;

a luer nozzle at said fluid discharge passage of said second syringe assembly, and

a cooperating luer socket in said sterility maintenance sleeve.

5. A drug delivery system in accordance with claim 4, wherein said means for engaging further includes

means for threadable connection on said second syringe assembly, and

cooperating means for threadable connection associated with the sterility maintenance sleeve of said first syringe assembly.

6. A drug delivery system in accordance with claim 5, wherein

said threadable connection means extends radially from said second syringe barrel, and

said cooperating threadable connection means is a thread form in said sterility maintenance sleeve.

7. A drug delivery system in accordance with claim 6, wherein said second syringe assembly further includes locking means for locking said movable piston plunger against movement in said second syringe barrel after movement of said piston plunger causes said liquid to flow from said fluid chamber into said internal mixing chamber of said first syringe assembly.

8. A syringe system comprising:

a first syringe assembly including

a first barrel having an interior surface, an open end, and a delivery end defining a delivery passage to accommodate the delivery of a fluid mixture from said first barrel;

a reciprocable stopper slidably disposed in said first barrel and defining a mixing chamber between said delivery end of said first barrel and said reciprocable stopper;

a sterility maintenance member connected to and extending from said reciprocable stopper toward said open end of said first syringe barrel, said sterility maintenance member maintaining the sterility of the interior surface of said first syringe barrel; and

a first constituent in said mixing chamber;

a second syringe assembly including

a second barrel that is sized to be disposed in said sterility maintenance member and that has a discharge end defining a discharge passage communicating through said discharge end to accommodate the discharge of fluid from said second barrel;

a moveable piston plunger slidably disposed within said second barrel and defining a second chamber between said discharge end and said piston plunger; and

a liquid second constituent in said second chamber;

wherein

said reciprocable stopper and sterility maintenance member are engageable to cooperatively define a coupling means accommodating the flow of said liquid second constituent from said second syringe barrel into said mixing chamber as said second syringe assembly, together with the engaged sterility maintenance sleeve and reciprocable stopper move outwardly relative to said mixing chamber,

said coupling means includes means for controlling fluid flow from said second chamber into said first chamber,

said fluid flow controlling means includes a one-way pressure actuatable valve biased to a normally closed position.

said reciprocable stopper is made of a resilient material and has an inner side which conically tapers to an apex toward said first chamber and includes a reduced thickness portion at the apex of the conical shape with at least one slit through the apex into the first chamber to define said one-way pressure actuatable valve,

said at least one slit defines opposed lips in said reciprocable stopper which are caused to resiliently open into said first chamber by fluid pressure from said second chamber,

said reciprocable stopper further includes an outer side facing toward said first syringe barrel open end, said reciprocable stopper having an enlarged receiving cavity and a smaller entrace passage extending from said outer side to said enlarged cavity whereby the opening of said lips establishes communication from said enlarged cavity through said reciprocable stopper into said first chamber and whereby said lips are normally biased to a closed position,

said sterility maintenance member includes a generally cylindrical sleeve; and

said coupling means further includes a support structure on said sterility maintenance member, said support structure including an enlarged head and an adjacent smaller neck, said enlarged head being sealingly engaged with said enlarged receiving cavity of said reciprocable stopper and said smaller neck extending through said entrance passage of said reciprocable stopper, said sterility maintenance sleeve suport structure defining a central passageway through said enlarged head and smaller neck whereby said central passageway is normally occluded by said closed lips.

9. The syringe system in accordance with claim 8 wherein said sterility maintenance sleeve support structure further comprises a radial flange adjacent said smaller neck for axially supporting said outer side of said reciprocable stopper.

10. The syringe system in accordance with claim 9 wherein said coupling means further includes:

a male luer nozzle disposed at said discharge end of said second barrel in fluid communication with said discharge passage; and

a female luer socket in fluid communication with said central passageway through said sterility maintenance sleeve support structure, said male luer nozzle being insertable into said female luer socket as said second barrel is disposed within the sterility maintenance sleeve of the first barrel so that said one-way valve controls fluid flow between said second chamber and said first chamber.

11. The syringe system in accordance with claim 9 wherein

said sterility maintenance sleeve support structure further includes engaging means;

and

said second syringe barrel further includes cooperating engaging means so that said second barrel is engageable with said sterility maintenance sleeve support structure on said reciprocable stopper.

12. The syringe system in accordance with claim 11 wherein

said engaging means comprise a thread form on said sterility maintenance sleeve support structure;

and

said cooperating engaging means comprise a threadable flange on said second syringe barrel discharge end for threadingly engaging said sterility maintenance sleeve support structure thread form whereby a fluid tight connection is established between said discharge end of said second syringe barrel and said first syringe assembly.

13. The syringe system in accordance with claim 8, further including

a first removable closure occluding said first barrel delivery passage;

a second removable closure occluding said second barrel discharge passage; and

a cover removably mounted to said first barrel opposite said delivery end.

14. The syringe system in accordance with claim 8 wherein said reciprocable stopper is a resilient elastomeric material.

15. The syringe system in accordance with claim 8 further including a plug for sealing said open end of said first barrel outwardly of said sterility maintenance member.