Photo cells, photo cell arrays, and electrolytic devices using these cells and arrays

• US 5,785,768 A
• Filed: 07/24/1996
• Issued: 07/28/1998
• Est. Priority Date: 10/24/1994
• Status: Expired due to Fees

• Current Assignee: Josuke Nakata
• Original Assignee: Josuke Nakata
• Inventors: Nakata, Josuke
• Primary Examiner(s): NGUYEN, NAM X
• Application Number:
  US08/666,345
• Time in Patent Office: 734 Days
• Field of Search: 136/250, 136/255, 136/261, 257/465-466, 204/252, 204/242, 204/DIG. 3, 205/340, 205/615, 205/628, 205/637, 205/923, 429/111
• US Class Current: 136/250
• CPC Class Codes: C25B 1/55 Photoelectrolysis
• CPC Class Codes: H01L 31/022425 for solar cells
• CPC Class Codes: H01L 31/03529 Shape of the potential jump barrier or surface barrier
• CPC Class Codes: Y02E 10/547 Monocrystalline silicon PV cells

Abstract

A photo cell and a photo cell array which have high photoelectric conversion efficiency, little leakage current, long life, and high reliability, as well as a electrolytic device that employs the cell and array. The photo cell (1) comprises: a base material (2) consisting of p-type semiconductor; a light receiving section (3) being an integral spherical part of the base material (2) which protrudes outward from the surface of the base (2), and has an n-type semiconductor layer formed on the surface of said spherical part, so that a pn junction interface is formed between the base material (2) and the semiconductor layer; a front surface electrode (4) formed from conductive material in ohmic contact with a portion of the surface of the aforementioned sphere; and a lower or back electrode (5) formed from conductive material on the bottom of the aforementioned base material (2), to provide ohmic contact. The spherical shape of the photo cell (1) enables most of the surface of the sphere to be sensitive to light, with wider directivity than flat photo cells, and enables uniform sensitivity regardless of direction.

Claims

1. A photo cell comprising:

a base material, the base material being a p-type or n-type semiconductor and having a surface;

a light receiving section, the light receiving section being an integral spherical part of the base material which part protrudes outward from the surface of the base and has a semiconductor layer of conductivity type opposite to that of the base material, said semiconductor layer being formed on a surface of said spherical part so that a pn junction interface is formed between the base material and the semiconductor layer;

a front surface electrode formed from conductive material in ohmic contact with a portion of the semiconductor layer on the surface of the spherical part; and

a back electrode formed from conductive material on the underside of the base material in ohmic contact therewith.

2. The photo cell of claim 1, wherein the semiconductor is silicon.

3. The photo cell of claim 1, wherein a layer of insulation is formed on the surface of the base material up until it covers a portion of the surface of the sphere and an edge of the pn junction is lower in position than a surface of said insulation layer, so that the edge is covered by the insulation layer.

4. The photo cell of claim 3, wherein the layer of insulation is glass.

5. The photo cell of claim 3, wherein the front surface electrode is found on the surface of said insulation layer.

6. The photo cell of claim 5, wherein the front surface electrode is made from material possessing photoreflective characteristics.

7. The photo cell of claim 1, further comprising a container adhered to a side of the base material with glass, the container surrounding the base material and the light receiving section thereof.

8. The photo cell of claim 1, including a plurality of light receiving sections protruding from the surface of said base material and the back electrode is common to these plural light receiving sections.

9. An electrolytic device comprising:

two photo cells according to claim 1, the cells having base materials of different conductivity types from each other;

a substrate having two separated conductive surfaces and separately supporting the two photo cells thereon;

an electrolytic cell surrounding the two photo cells and fixed in place on the substrate so as to be liquid-impermeable;

electrolyte filling the electrolytic cell and the space in contact with the surfaces of the spherical parts of the two photo cells and each front surface electrode;

a diaphragm separating the front surface electrodes of the photo cells that have base materials of different conductivity types from each other; and

external solar cells electrically connected in series with the two types of photo cells positioned exteriorly of the electrolytic cell;

so that a total of photovoltaic power generated by the light receiving sections of the two types of photo cells and photovoltaic power supplied by the external solar cells causes electrolysis of the electrolyte.

10. An electrolytic device comprising:

a photo cell array according to claim 9;

electrolyte filling a space between each of the front surface electrodes; and

a diaphragm separating the front surface electrodes of said two photo cells that have base material of different conductivity types from each other;

so that photovoltaic power generated by the light receiving sections causes electrolysis of the electrolyte.

11. A photo cell array comprising:

two photo cells according to claim 1, the conductivity types of the base materials of said photo cells being different from each other; and

a common substrate having a conductive surface on which said two photo cells are formed, the conductive surface being joined with each of the back electrodes to provide a series electric connection of said two photo cells.

12. The electrolytic device of claim 11, wherein the electrical connection between the photo cells within the electrolytic cell and the external solar cells is such that the supporting surface of the substrate protrudes outwardly from the electrolytic cell, and connecting wiring is formed either within the substrate or on its surface, with the external solar cells affixed to said protruding substrate surface and connected in series by the wiring to the two types of photo cells.