Optical symbol (bar code) reading systems and devices

• US 5,786,585 A
• Filed: 01/19/1995
• Issued: 07/28/1998
• Est. Priority Date: 12/04/1992
• Status: Expired due to Fees

• Current Assignee: PTO (Safe Fleet Holdings LLC)
• Original Assignee: PTO (Safe Fleet Holdings LLC)
• Inventors: Eastman, Jay M., Zavislan, James M.
• Primary Examiner(s): Hajec, Donald T.
• Assistant Examiner(s): FRECH, KARL D
• Application Number:
  US08/375,216
• Time in Patent Office: 1,286 Days
• Field of Search: 235/454, 235/456, 235/462, 235/467, 235/472, 235/470, 235/473, 385/31, 385/37, 359/575, 358/484
• US Class Current: 235/462.15
• CPC Class Codes: G02B 26/10 Scanning systems
• CPC Class Codes: G02B 27/4227 in image scanning systems
• CPC Class Codes: G06K 2007/10524 Hand-held scanners
• CPC Class Codes: G06K 2207/1013 Multi-focal
• CPC Class Codes: G06K 2207/1016 Motor control or optical moving unit control
• CPC Class Codes: G06K 7/10653 using flexible or piezoelectric means
• CPC Class Codes: G06K 7/10881 constructional details of hand-held scanners
• CPC Class Codes: G06K 7/1098 the scanning arrangement having a modular construction

Abstract

A miniature scan engine module for bar code reading and data collection systems utilizes a light source 44 and a light collector 42, which in one embodiment, are flexurally supported on a platform 62 which reciprocates 88 on pivots defined by flexures 46, 48 or 96. The optical collector faces the bar code and pivots with the scanning beam source (a laser diode). A diffraction grating or Fresnel lens on the surface of the optical collector which faces the code directs the incoming light so that it propagates internally in a substrate within the body of the collector, i.e. in the optic itself and without air paths which require additional volume in the module, to a photodetector. The scan engine can be configured so that it occupies a volume of less than 1 cubic inch. A data collection system, in the form of a portable terminal 10, has a housing which provides the handle 12 of a scanning accessory. The housing of the accessory has a receptacle for a terminal unit 14 which is separable from the accessory'"'"'s housing.

Claims

1. A scanning accessory for a portable terminal for collecting and entering data which comprises:

a first housing having a surface defining a receptacle and also defining a hollow body, said hollow body having a generally tubular surface, said generally tubular surface defining a manually seizable grip portion, said generally tubular surface also defining a window;

a miniature scan engine module having means for projecting a light beam outwardly from said module toward a data representing symbol, said scan engine being disposed in said grip portion with the beam projecting through said window toward said symbol;

an electro-optical receptor in said grip portion for collecting and concentrating therein light from said symbol in response to illumination by said beam and for providing electrical signals representing said symbol;

means in said grip portion for operating said scan engine; and

means in said receptacle for releasably holding a second housing containing said terminal which comprises a portable data entry terminal having a keyboard for manual data entry, said receptacle having means for holding said first housing and second housing and said terminal and accessory in assembled and signal communication relationship for communicating said signals to said terminal.

2. The scanning accessory according to claim 1 further comprising a flexible cable extending from said first housing, and means in said hollow body for carrying said signals representing said symbol.

3. The scanning accessory according to claim 2 wherein said first housing containing said scan engine module has means enabling operation independently from said portable terminal.

4. The scanning accessory according to claim 3 wherein said first housing contains manually actuable means to initiate scanning of said data representing symbol by said scan engine module and means to terminate scanning when the data representing symbol has been decoded or when a period of time has elapsed.

5. The scanning accessory according to claim 1 wherein said electro optical receptor comprises an optical collector comprising a body having a first surface exposed to light from the symbol and a second surface spaced from said first surface, a light coupling structure along said first surface substantially over said first surface in its entirety for entering the light from the symbol into said body via said first surface for propagation in said body to said second surface, said receptor further comprising an opto-electric transducer in light receiving relationship with said second surface responsive to light reaching said transducer via said second surface into said and translating electrical signals representing said symbol.

6. The scanning accessory according to claim 5 wherein means, including said light coupling structure, are provided for folding said light at least once in said body so that it is confined in said body and propagates to said second surface.

7. The scanning accessory according to claim 6 wherein said means for folding said light is operative to fold said light a plurality of times in said body.

8. The scanning accessory according to claim 7 wherein said means for folding said light is selected from the group consisting of a diffraction grating, a mirror, a mirror backed diffraction grating, a mirror having focusing power, a mirror backed diffractive lens, an interface between layers in said body of different refractive index which defines an optical light guide, and an element in the path of light propagation presenting a surface having a reflectivity dependent on the angle of incidence of the light therewith.

9. The scanning accessory according to claim 7 wherein said body has a thickness between surfaces thereof along which the light propagates to support a mode of propagation having less than 4 folds.

10. The scanning accessory according to claim 9 wherein said thickness is approximately 1 mm or greater.

11. The scanning accessory according to claim 6 wherein said light coupling structure is selected from the group consisting of a diffraction grating, a diffractive lens and a Fresnel refractive lens.

12. The scanning accessory according to claim 6 wherein said light coupling structure is a diffraction grating on said first surface, said body having an edge which is an edge of said second surface and said grating having lines which extend in a direction generally along said edge.

13. The scanning accessory according to claim 12 wherein said grating is a diffractive lens, said lines have a periodicity which increases in a direction away from said second surface to provide a focus for a given diffractive order at or adjacent to said second surface.

14. The scanning accessory according to claim 13 wherein said lines have an arcuate curvature and said focus is a spot.

15. The scanning accessory according to claim 12 wherein said lines are defined by a certain profile and said collector receives light incident on said first surface from a given direction, and said first surface is tilted with respect to said given direction to change the effective periodicity and profile of said grating to increase the periodicity of the grating lines and the profile thereby reducing degeneracy of incidence in a direction normal to said first surface.

16. The scanning accessory according to claim 5 wherein said body defines an optical light guide which guides light toward said second surface.

17. The scanning accessory according to claim 16 where said light coupling structure is defined by said first surface.

18. The scanning accessory according to claim 16 wherein said light guide is defined along one side thereof by layers of relatively higher and relatively lower index of refraction respectively further and nearer to said first surface.

19. The scanning accessory according to claim 18 wherein said light guide is defined along a second side thereof spaced from said one side by a mirror surface.

20. The scanning accessory according to claim 19 wherein said light guide is defined by a grating along said one side thereof inwardly of said mirror surface.

21. The scanning accessory according to claim 16 wherein said light guide is defined along one side thereof by means in said body extending in the same direction as said first surface which is transmissive and reflective for light incident thereon at lower and higher angles of incidence, respectively, and means defining said light guide along a side thereof opposite to said one side for deflecting said light towards said one side of said guide so that it is incident at said higher angles of incidence on said means which is transmissive and reflective.

22. The scanning accessory according to claim 16 wherein said light guide is defined by a mirror surface alone said second surface, and includes a grating along said second surface spaced inwardly of said mirror surface, and wherein said mirror surface is spaced from said grating by a light transmissive layer having said mirror surface thereon.

23. The scanning accessory according to claim 16 wherein said light guide has opposite sides, a first of which is spaced closer and the second of which is spaced further from said first surface on which said light from said symbol is incident, said second side having a surface providing specular reflection, and a grating along said second side, which deflects the light at a given diffraction angle towards said first side, the efficiency of diffraction of which decreases with increasing incidence angles thereby increasing the amount of light deflected from said second side into said light guide by specular reflection while decreasing the amount of light deflected from said second side into said light guide by diffraction.

24. The scanning accessory according to claim 5 wherein said coupling structure is a diffraction grating.

25. The scanning accessory according to claim 24 wherein said grating defines a diffractive lens.

26. The scanning accessory according to claim 5 wherein said coupling structure is a Fresnel refractive lens.

27. The scanning accessory according to claim 5 wherein said body is a plate and said first and second surfaces are different surfaces of said plate and the longest dimension across the surfaces of said plate is approximately one inch.

28. The scanning accessory according to claim 27 wherein first and second surfaces are a face and a side of said plate.

29. The scanning accessory according to claim 28 wherein said plate has a second side opposite to the side thereof which defines said second surface, said second side defining a mirror having curvature and which focuses the light coupled into said body at or in the vicinity of said second surface.

30. The scanning accessory according to claim 27 wherein said plate has a length and a width and said side is an end of said plate along the width thereof.

31. The scanning accessory according to claim 30 wherein said light coupling structure is defined by and covering substantially entirely said face which is a first face of said plate and said plate has a second face opposite to said first face, and said second face being reflective inwardly of said plate.

32. The scanning accessory according to claim 31 wherein said second face is a planar and defines a planar reflective surface.

33. The scanning accessory according to claim 31 wherein said second face defines a grating.

34. The scanning accessory according to claim 33 wherein said light coupling structure defined by said first face is a grating.

35. The scanning accessory according to claim 34 wherein said grating defined by said first face is a constant periodicity grating and said grating defined by said second face is a variable periodicity grating with said grating on said first face, which defines a focus for said light at or in the vicinity of said second surface.

36. The scanning accessory according to claim 34 wherein said grating defined by said second face is a constant periodicity grating and the grating on said first face is a variable periodicity grating which with the grating on said first face defines a focus for said light at or in the vicinity of said second surface.

37. The scanning accessory according to claim 30 wherein said plate is curved.

38. The scanning accessory according to claim 30 wherein said plate has opposite ends, and said light coupling structure being bifurcated to propagate the light in said body towards both of said opposite ends, and opto-electric transducers in light receiving relationship with said ends.

39. The scanning accessory according to claim 38 wherein each said light coupling structure is a mirror image of the other about a plane perpendicular to said first surface.

40. The scanning accessory according to claim 38 wherein said bifurcated light coupling structure has means associated with and disposed along surfaces of said body for propagating the light to said ends, said bifurcated structure and its said associated means being selected from the group consisting of gratings, Fresnel refractive lenses, mirrors and optical light guides.

41. The scanning accessory according to claim 1 wherein said scan engine comprises a first support, a light source included in said light beam projecting means mounted on said first support, said electro-optical receptor also being mounted on said first support with said first surface facing in the same direction as said beam, a second support attached to said hollow body, flexure means connecting said first support to said second support and defining a pivotal axis, and drive means on said supports for reciprocating said first support with respect to said second support about said pivotal axis to scan said beam and said receptor.

42. The scanning accessory according to claim 41 wherein said second support comprises a base and said first support comprises a printed circuit board, said drive means being an electromagnetic drive having an armature on said board and a stator on said base said armature and stator being electromagnetically coupled to each other.

43. The scanning accessory according to claim 41 wherein said first support comprises a printed circuit board having conductors thereon connected to said drive means, a photodetector responsive to light collected by said receptor, said photodetector and said source being disposed in mounted relationship with said board and being pivotable therewith, and said flexure means having conductors connected to said board conductors, and terminals on said base connected to said flexure means conductors.

44. The scanning accessory according to claim 43 wherein said source is a semiconductor laser device in a barrel attached to said first support, and said receptor having a grating and a light guide, an optically transmissive nondiffractive portion in said light guide and grating which either contains said barrel or through which said beam passes.

45. The scanning accessory according to claim 1 wherein said first housing has a manually actuable trigger switch extending outwardly therefrom and connected to said operating means.

46. The scanning accessory according to claim 1 further comprising a beam folding mirror disposed in said housing tilted with respect to said beam and facing said window for deflecting said beam outwardly from said first housing through said window and deflecting light from said symbol in response to illumination said symbol by said beam in a direction opposite to the direction in which said beam is directed.

47. The scanning accessory according to claim 1 wherein said first housing has a closed top, a front, a rear and a bottom, said receptacle being disposed at the top of said first housing, said window being disposed in said front adjacent to and below said top and above said surface defining said handle.

48. A scanning accessory comprising:

a first housing having a hollow body, said hollow body having a generally tubular surface defining a manually seizable grip portion;

a miniature scan engine to project a light beam outwardly from said scan engine toward a data representing symbol, said scan engine being disposed in said grip portion with the beam projecting through a window toward said data representing symbol; and

a receptor for receiving light from said data representing symbol in response to illumination by said beam and for providing signals representing said symbol, said receptor being disposed in said grip portion.

49. A scanning accessory as recited in claim 48, further comprising means in said handle for operating said scan engine.

50. A scanning accessory as recited in claim 48, wherein said first housing further comprises a surface defining a receptacle;

said receptacle having means for releasably holding a second housing.

51. A scanning accessory as recited in claim 50, wherein:

said second housing contains a terminal which comprises a portable data entry terminal having a keyboard for manual data entry;

said receptacle has means for holding said first housing and second housing in an assembled relationship; and

said receptacle has a connector for coupling said terminal and said scanning accessory in a signal communication relationship for communicating said signals representing said symbol to said terminal.