Power tool driving systems

• US 5,788,428 A
• Filed: 06/04/1996
• Issued: 08/04/1998
• Est. Priority Date: 06/13/1995
• Status: Expired due to Fees

• Current Assignee: Diamond Tech Incorporated
• Original Assignee: Diamond Tech Incorporated
• Inventors: Ward, John D., Benham, Ralph E.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): LOCKETT, KIMBERLY R
• Application Number:
  US08/660,332
• Time in Patent Office: 791 Days
• Field of Search: 408/1 R, 408/10, 408/11, 408/8, 408/6, 408/17, 408/18, 408/19, 408/23, 408/186, 408/188, 408/193, 408/195, 361/23, 361/24, 318/566, 318/434, 318/432
• US Class Current: 408/1.00R
• CPC Class Codes: B23Q 15/12 Adaptive control, i.e. adjusting itself to have a performance which is optimum according to a preassigned criterion
• CPC Class Codes: B23Q 5/10 driven essentially by electrical means
• CPC Class Codes: G05B 2219/49092 Vary, change controlled parameter as function of detected power
• CPC Class Codes: Y10T 408/03 Processes
• CPC Class Codes: Y10T 408/17 to control infeed

Abstract

Methods and apparatus for cutting a workpiece with a cutting tool rotated relative to the workpiece by an electric drive motor and advanced in that workpiece by an electric tool advance. These methods and apparatus sense obstacles to cutting in the workpiece by sensing an increasing draw of electric power of the electric drive motor in rotating the cutting tool relative to that workpiece, and automatically slow down the electric tool advance in response to such increasing draw of electric power. Such slowed-down electric tool advance drives the cutting tool to cut through the sensed obstacle in the workpiece. The speed of the slowed-down electric tool advance is automatically restored in response to a decrease in the sensed draw of electric power of the electric drive motor in rotating the cutting tool relative to the workpiece, and the cutting tool is advanced in the workpiece with the electric tool advance at the restored speed.

Claims

1. In a method of cutting a workpiece with a cutting tool rotated relative to the workpiece by an electric drive motor and advanced in said workpiece by an electric tool advance, the improvement comprising in combination:

sensing obstacles to cutting in said workpiece by sensing an increasing draw of electric power of said electric drive motor in rotating said cutting tool relative to said workpiece;

automatically slowing down said electric tool advance in response to said increasing draw of electric power;

cutting through a sensed obstacle in said workpiece with said cutting tool by driving said cutting tool with the slowed-down electric tool advance;

automatically restoring the speed of the slowed-down electric tool advance in response to a decrease in the sensed draw of electric power of said electric drive motor in rotating said cutting tool relative to said workpiece; and

advancing said cutting tool in said workpiece with said electric tool advance at the restored speed.

2. A method as in claim 1, wherein:

the speed of the electric tool advance is varied substantially inversely proportional to variations in said draw of electric power of said electric drive motor in rotating said cutting tool relative to said workpiece.

3. A method as in claim 1, wherein:

the speed of the electric tool advance is maintained substantially constant until said sensed draw of electric power of said electric drive motor indicates a sensed obstacle to cutting in said workpiece, and is then slowed down for cutting through that sensed obstacle with said cutting tool.

4. A method as in claim 1, wherein:

said cutting tool is backed off a sensed obstacle in the workpiece by automatically reversing said electric tool advance.

5. A method as in claim 1, wherein:

said cutting tool is advanced with said electric tool advance in a first direction and in a second direction at an angle to said first direction; and

said sensing of obstacles to cutting in said workpiece, said slowing down and said restoring of speed of the electric tool advance, are performed during tool advance in said first and in said second directions.

6. A method as in claim 5, wherein:

said cutting tool is applied to said workpiece with said electric tool advance advancing said cutting tool in said first direction, and said workpiece is cut with said cutting tool in said second direction.

7. In a method of cutting reinforced concrete with a concrete cutting tool rotated by an electric drive motor and advanced in said reinforced concrete by an electric tool advance, the improvement comprising in combination:

sensing obstacles to cutting in said reinforced concrete including reinforcing bars by sensing an increasing draw of electric power of said electric drive motor in rotating said concrete cutting tool in said reinforced concrete;

automatically slowing down said electric tool advance in response to said increasing draw of electric power;

cutting through a sensed obstacle in said reinforced concrete with said concrete cutting tool by driving said concrete cutting tool with the slowed-down electric tool advance;

automatically restoring the speed of the slowed-down electric tool advance in response to a decrease in the sensed draw of electric power of said electric drive motor in rotating said concrete cutting tool in said reinforced concrete; and

advancing said concrete cutting tool in said reinforced concrete with said electric tool advance at the restored speed.

8. A method as in claim 7, wherein:

the speed of the electric tool advance is varied substantially inversely proportional to variations in said draw of electric power of said electric drive motor in rotating said concrete cutting tool relative to said workpiece.

9. A method as in claim 7, wherein:

the speed of the electric tool advance is maintained substantially constant until said sensed draw of electric power of said electric drive motor indicates a sensed obstacle to cutting in said reinforced concrete, and is then slowed down for cutting through that sensed obstacle with said concrete cutting tool.

10. A method as in claim 7, wherein:

said concrete cutting tool is backed off a sensed obstacle in the reinforced concrete by automatically reversing said electric tool advance.

11. A method as in claim 7, wherein:

said concrete cutting tool is advanced with said electric tool advance in a first direction and in a second direction at an angle to said first direction; and

said sensing of obstacles to cutting in said reinforced concrete, said slowing down and said restoring of speed of the electric tool advance, are performed during tool advance in said first and in said second directions.

12. A method as in claim 11, wherein:

said concrete cutting tool is applied to said reinforced concrete with said electric tool advance advancing said concrete cutting tool in said first direction, and said reinforced concrete is cut with said concrete cutting tool in said second direction.

13. In apparatus for cutting a workpiece with a cutting tool rotated relative to the workpiece by an electric drive motor and advanced in said workpiece by an electric tool advance, the improvement comprising in combination:

means for sensing obstacles to cutting in said workpiece, including means for sensing an increasing draw of electric power of said electric drive motor in rotating said cutting tool relative to said workpiece;

means between said means for sensing an increasing draw of electric power and said electric tool advance for automatically slowing down said electric tool advance in response to said increasing draw of electric power so that said cutting tool cuts through a sensed obstacle in said workpiece while being driven with the slowed-down electric tool advance; and

means for automatically restoring the speed of the slowed-down electric tool advance in response to a decrease in the sensed draw of electric power of said electric drive motor in rotating said cutting tool relative to said workpiece so that said cutting tool is advanced in said workpiece with said electric tool advance at the restored speed.

14. Apparatus as in claim 13, wherein:

said means for automatically slowing down said electric tool advance include means for varying the speed of said electric advance substantially inversely proportional to increases in said draw of electric power of said electric drive motor in rotating said cutting tool relative to said workpiece.

15. Apparatus as in claim 13, wherein:

said means for automatically slowing down said electric tool advance include means for maintaining the speed of the electric tool advance substantially constant until said sensed draw of electric power of said electric drive motor indicates a sensed obstacle to cutting in said workpiece, and for then slowing down said electric power tool advance for cutting through that sensed obstacle with said cutting tool.

16. Apparatus as in claim 13, wherein:

said means for automatically slowing down said electric tool advance include means for automatically reversing said electric tool advance so as to back said cutting tool off a sensed obstacle in the workpiece.

17. Apparatus as in claim 13, wherein:

said electric tool advance includes means for advancing said cutting tool in a first direction and in a second direction at an angle to said first direction.

18. Apparatus as in claim 17, wherein:

said electric tool advance includes means for applying said cutting tool to said workpiece in said first direction, and means for cutting said workpiece with said cutting tool in said second direction.

19. In apparatus for cutting reinforced concrete with a concrete cutting tool rotated by an electric drive motor and advanced in said reinforced concrete by an electric tool advance, the improvement comprising in combination:

means for sensing obstacles to cutting in said reinforced concrete including reinforcing bars, including means for sensing an increasing draw of electric power of said electric drive motor in rotating said concrete cutting tool relative to said reinforced concrete;

means between said means for sensing an increasing draw of electric power and said electric tool advance for automatically slowing down said electric tool advance in response to said increasing draw of electric power so that said concrete cutting tool cuts through a sensed obstacle in said reinforced concrete while being driven with the slowed-down electric tool advance; and

means for automatically restoring the speed of the slowed-down electric tool advance in response to a decrease in the sensed draw of electric power of said electric drive motor in rotating said concrete cutting tool in said reinforced concrete so that said concrete cutting tool is advanced in said reinforced concrete with said electric tool advance at the restored speed.

20. Apparatus as in claim 19, wherein:

said electric tool advance includes means for applying said concrete cutting tool to said reinforced concrete in a first direction, and means for cutting said reinforced concrete with said applied concrete cutting tool in a second direction at an angle to said first direction.