Method and apparatus for computing allowable spindle rotation speed

• US 5,788,432 A
• Filed: 12/27/1994
• Issued: 08/04/1998
• Est. Priority Date: 12/27/1993
• Status: Expired due to Fees

• Current Assignee: Seiko Instruments Incorporated (Seiko Group)
• Original Assignee: Seiko Seiki Kabushiki Kaisha
• Inventors: Kihara, Hiroyuki
• Primary Examiner(s): Rachuba, M.
• Assistant Examiner(s): KIRKMAN, CHRISTOPHER HUNTER
• Application Number:
  US08/366,418
• Time in Patent Office: 1,316 Days
• Field of Search: 73/579, 73/660, 364/474.12, 409/231, 409/232, 409/193, 409/186, 409/131, 408/9
• US Class Current: 409/131
• CPC Class Codes: G05B 19/406 characterised by monitoring or safety G05B19/19 takes precedence
• CPC Class Codes: G05B 19/4065 Monitoring tool breakage, life or condition
• CPC Class Codes: Y10T 409/303752 Process
• CPC Class Codes: Y10T 409/309352 Cutter spindle or spindle support
• CPC Class Codes: Y10T 409/309408 with cutter holder

Abstract

A spindle apparatus comprises a main shaft mounted for rotary movement, a rotating device for rotating the main shaft about an axis, a vibration device for vibrating the main shaft, a detecting device for detecting a displacement of the main shaft when the main shaft is vibrated by the vibration device and providing an output signal indicative of the displacement of the main shaft, a calculating device for calculating an allowable revolution speed of the main shaft on the basis of the output signal of the detecting device, and a drive source for driving the rotating device to rotate the main shaft within a speed range which does not exceed the allowable revolution speed. When an end of the main shaft is vibrated by the vibration device, a displacement of the vibrated main shaft is detected by the detecting device which provides an output signal indicative of the detected displacement. The calculating device calculates an allowable revolution speed of the main shaft on the basis of the output signal of the detecting device and outputs the calculated allowable revolution speed to the drive source. The drive source drives the rotating device to rotate the main shaft within a speed range which does not exceed the allowable revolution speed.

Claims

1. A spindle apparatus comprising:

a main shaft mounted for rotary movement;

a tool detachably mounted on the main shaft;

a motor for rotating the main shaft about an axis;

vibration means for vibrating the main shaft;

sensor means for detecting a displacement of the main shaft when the main shaft is vibrated by the vibration means and providing an output signal indicative of the displacement of the main shaft;

allowable revolution speed computation means for calculating an allowable revolution speed of the main shaft on the basis of the output signal of the sensor means; and

drive means receptive of a signal indicative of the allowable revolution speed of the main shaft calculated by the allowable revolution speed computation means for driving the motor to rotate the main shaft within a speed range which does not exceed the calculated allowable revolution speed.

2. A spindle apparatus as claimed in claim 1;

wherein the allowable revolution speed computation means comprises converter means for converting the output signal of the sensor means to a power spectrum, a peak value frequency detector for detecting a peak value frequency of the power spectrum, and a multiplier for multiplying the detected peak value frequency by a predetermined factor to obtain the allowable revolution speed of the main shaft and outputting the allowable revolution speed to the drive means.

3. A spindle apparatus as claimed in claim 2;

wherein the converter means converts the output signal to a power spectrum by fast Fourier transformation.

4. A spindle apparatus as claimed in claim 3;

further comprising amplifying means for amplifying the output signal of the sensor means and outputting the amplified output signal to the converter means.

5. A spindle apparatus as claimed in claim 1;

further comprising a tool mounted at one end of the main shaft for rotary movement therewith, the tool being vibrated together with the main shaft by the vibration means.

6. A spindle apparatus comprising:

a main shaft mounted for rotary movement;

rotating means for rotating the main shaft about an axis;

vibration means for vibrating the main shaft;

detecting means for detecting a displacement of the main shaft when the main shaft is vibrated by the vibration means and providing an output signal indicative of the displacement;

calculating means for calculating an allowable revolution speed of the main shaft on the basis of the output signal of the detecting means; and

drive means for driving the rotating means to rotate the main shaft within a speed range which does not exceed the allowable revolution speed.

7. A spindle apparatus as claimed in claim 6;

wherein the computation means comprises converter means for converting the output signal of the detecting means to a power spectrum, a peak value frequency detector for detecting a peak value frequency of the power spectrum, and a multiplier for multiplying the detected peak value frequency by a predetermined factor to obtain the allowable revolution speed of the main shaft and outputting the allowable revolution speed to the drive means.

8. A spindle apparatus as claimed in claim 7;

wherein the converter means converts the output signal to a power spectrum by fast Fourier transformation.

9. A spindle apparatus as claimed in claim 8;

further comprising amplifying means for amplifying the output signal of the detecting means and outputting the amplified output signal to the converter means.

10. A method for controllably rotating a main shaft within a speed range which does not exceed an allowable revolution speed, comprising the steps of:

providing a rotatable main shaft;

vibrating the main shaft;

detecting a displacement of the main shaft resulting from the vibration thereof and providing an output signal indicative of the displacement;

calculating an allowable revolution speed of the main shaft on the basis of the output signal; and

rotating the main shaft within a speed range which does not exceed the calculated allowable revolution speed.

11. A method as claimed in claim 10;

wherein the calculating step comprises converting the output signal indicative of the displacement of the main shaft to a power spectrum, detecting a peak value frequency of the power spectrum, and multiplying the detected peak value frequency by a predetermined factor to obtain the allowable revolution speed of the main shaft.

12. A method as claimed in claim 11;

wherein the output signal is converted to a power spectrum by fast Fourier transformation.

13. A method as claimed in claim 10;

including amplifying the signal indicative of the displacement of the main shaft prior to calculating the allowable revolution speed of the main shaft.