Electrical connector with improved safety latching for a fluorescent-lighting ballast

• US 5,788,527 A
• Filed: 10/30/1997
• Issued: 08/04/1998
• Est. Priority Date: 04/04/1991
• Status: Expired due to Fees

• Current Assignee: Universal Lighting Technologies Incorporated (Panasonic Holdings Corporation)
• Original Assignee: Magnetek Incorporated (Columbus Mckinnon Corporation)
• Inventors: Opperthauser, Mark R., Van Wagener, Raymond H., Bauer, Fred P, Sanders, Stuart E.
• Primary Examiner(s): Paumen, Gary F.
• Application Number:
  US08/960,711
• Time in Patent Office: 278 Days
• Field of Search: 439/352-354, 439/357, 439/358
• US Class Current: 439/352
• CPC Class Codes: H01R 13/6272 comprising a single latching arm

Abstract

One half-connector terminates leads in the ballast, carrying electricity to and from the ballast coils. Another half-connector terminates leads outside the ballast, connected e. g. to carry power to lamp sockets. A hook extended from a first of the half-connectors engages a catch formed in a second. A retaining surface, preferably associated with the second half-connector, keeps the hook engaged with the catch. Preferably the space between the retaining surface and the catch is smaller than the unstressed dimension of the hook barb--but during the act of engagement the barb deforms to pass between the catch and surface; then the barb springs back into shape and is held behind the catch. In this process also preferably the retaining surface cooperates with the first half-connector to support the shaft or beam of the hook at both ends--as in a classical double-ended beam spring structure, contrasted with a cantilevered spring in a conventional hook and catch. A ramp guides the hook between the catch and surface even if the hook has been warped before assembly, at least in commonly occurring modes of warping.

Claims

1. In combination, for use in a fluorescent-lamp fixture having lamp sockets:

a ballast;

electrical equipment mounted within the ballast;

a first half connector mounted to the ballast and connected electrically to the electrical equipment;

electrical leads for extension through said fixture substantially outside the ballast;

a second half-connector, terminating said electrical leads, for mating with the first half-connector to complete electrical interconnections between the electrical equipment and the electrical leads;

a hook extending from the first half-connector, the hook having a beam portion;

a catch, formed in the second half connector, for engaging the hook to hold the first and second half-connectors together; and

a hook retaining surface, also formed in the second half-connector, for holding the hook engaged with the catch so that during insertion or removal of the hook the hook retaining surface contacts a top surface of the hook near a tip of the hook and deflects the top surface of the hook near the tin of the hook downward with respect to the beam portion of the hook.

2. The combination of claim 1, wherein:

the hook comprises a beam with a generally longitudinal extension, and a barb with an unstressed dimension generally transverse to the longitudinal extension;

the restraining surface is spaced from the catch, along a direction transverse to the generally longitudinal extension of the beam, by a distance that is smaller than the transverse unstressed dimension of the barb.

3. The combination of claim 2, wherein:

the hook deflects for passage of the barb between the catch and the restraining surface.

4. The combination of claim 3, further comprising:

a ramp also formed in said second one of the two half-connectors, for helping to guide the barb into alignment with the restraining surface.

5. The combination of claim 2, further comprising:

a ramp also formed in said second one of the two half-connectors, for helping to guide the barb into alignment with the restraining surface.

6. The combination of claim 1, further comprising:

the fluorescent-lamp fixture, including lamp sockets, interconnected with at least some of said electrical leads.

7. The combination of claim 1 wherein the restraining surface cooperates with said first one of the two half-connectors to support the hook as a double-supported deflecting beam against lateral forces applied to the hook by the catch during engagement of the hook and catch.

8. The combination of claim 1, wherein:

the restraining surface is offset, along a generally longitudinal direction, from the catch;

the hook has an enlarged portion that mates with the catch; and

at least a part of the hook bows to enable the enlarged portion to pass the catch.

9. In combination, for use in a fluorescent-lamp fixture having lamp sockets:

a ballast;

electrical equipment mounted within the ballast;

a first half connector mounted to the ballast and connected electrically to the electrical equipment;

electrical leads for extension through said fixture substantially outside the ballast;

a second half-connector, terminating said electrical leads, for mating with the first half-connector to complete electrical interconnections between the electrical equipment and the electrical leads;

a hook extending from the first half-connector, along a longitudinal direction between the first and second half-connectors;

a catch, formed in the second half connector, for engaging the hook to hold the first and second half-connectors together; and

a hook retaining surface, also formed in the second half-connector, for cooperating with said first half-connector to support the hook as a double-supported deflecting beam, against lateral forces applied to the hook by the catch during engagement of the hook and catch, and said hook retaining surface, during insertion and removal of the hook, contacts a top surface of the hook near a tip of the hook and deflects the top surface of the hook near the tip of the hook downward with respect to the beam portion of the hook.

10. The combination of claim 9, further comprising:

a ramp also formed in said second one of the two half-connectors, for helping to guide the hook into alignment with the cooperating surface.

11. The combination of claim 9, further comprising:

said fluorescent-lamp fixture, including lamp sockets interconnected with at least some of said electrical leads.

12. The combination of claim 9, wherein:

the cooperating surface and the catch are offset, along the longitudinal direction, and are also separated in a direction transverse to the longitudinal direction; and

to engage the hook with the catch, the hook is inserted, generally along the longitudinal direction, between the catch and the surface.