Method and apparatus for processing batteries

• US 5,789,903 A
• Filed: 10/23/1996
• Issued: 08/04/1998
• Est. Priority Date: 03/28/1994
• Status: Expired due to Fees

• Current Assignee: John York Seymour
• Original Assignee: John York Seymour
• Inventors: Young, Malcolm, Angilley, Phillip
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Toatley, Jr., Gregory J.
• Application Number:
  US08/718,397
• Time in Patent Office: 650 Days
• Field of Search: 320/13, 320/22, 320/23, 320/35, 320/161
• US Class Current: 320/161
• CPC Class Codes: G01R 31/367 Software therefor, e.g. for battery testing using modelling or look-up tables
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H02J 7/0069 Charging or discharging for charge maintenance, battery initiation or rejuvenation
• CPC Class Codes: H02J 7/00714 in response to battery charging or discharging current
• CPC Class Codes: H02J 7/007184 in response to battery voltage gradient
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A method and apparatus for processing rechargeable batteries include using a processor arranged to monitor the voltage of a battery when it is being discharged and to terminate the discharge after detecting that the rate of change of the voltage has passed through a termination pattern indicative of exhaustion of a cell of the battery. The determination is made by monitoring the voltage during discharge and detecting when the voltage curve thereof exhibits first convexity followed by concavity. The degree of convexity and concavity, and the time interval within which they must occur, are determined by the processor. The discharge is also terminated if the voltage reaches a predetermined voltage or if, after the termination pattern is detected, and before the voltage has reached a predetermined voltage, a predetermined amount of charge is removed from the battery. The invention also envisages recharging the battery first at high rate until the amount of charge returned to the battery is no more than the charge removed from the battery before the discharge was terminated. The charge may then be continued at a lower rate until the battery is overcharged to a predetermined extent.

Claims

1. Apparatus for processing a rechargeable battery, comprising processor means for monitoring the rate of change of voltage of the battery when it is being discharged in the course of a discharge procedure in which its charge is substantially depleted and for terminating the discharge procedure after detecting that the voltage has passed through a termination pattern determined by the processor means with reference to said rate of change.

2. The apparatus according to claim 1, wherein said termination pattern corresponds to a pattern indicative of exhaustion of a cell of the battery.

3. The apparatus according to claim 2, wherein said processor means terminates the discharge procedure if, after said termination pattern is detected and before the voltage reaches said discharge termination voltage, an amount of charge determined by the processor means is removed from the battery during said discharge procedure.

4. The apparatus according to claim 1, wherein said processor means detects the termination pattern by periodically sampling the voltage and comparting changes therein to data indicative of known changes in the voltage of the battery when it is discharged under similar conditions.

5. The apparatus according to claim 1, wherein said processor means differentiates the voltage with respect to time in order to determine the rate of change of the voltage.

6. The apparatus according to claim 1, wherein said processor means causes, after the discharge procedure is terminated, charging means to recharge the battery first at a high rate and then at a lower rate, both rates of charge being determined by the processor means.

7. The apparatus according to claim 6, wherein the battery is charged at the high rate until the amount of charge returned to the battery is substantially equal to an amount of charge computed by the processor means as having been removed from the battery before the discharge procedure was terminated or, if the discharge procedure was continued after the termination pattern was detected, the amount of charge removed until the termination pattern was detected.

8. The apparatus according to claim 6, wherein said processor means reduces the rate of charge to a value determined by the processor means if while the battery is being charged the voltage reaches an upper limit determined by the processor means.

9. The apparatus according to claim 8, wherein said upper limit varies in response to changes in the temperature of the battery.

28. The apparatus as claimed in claim 1, wherein said processor means detects a termination pattern in a graph of voltage versus time when the graph exceeds a predetermined degree of convexity where the measured battery falls below a first tangent to the graph, and within certain time thereafter, the graph exceeds a predetermined degree of concavity where the measured voltage is above a second tangent to the graph, the second tangent having been found after the detection of the required convex condition.

10. A method of processing a rechargeable battery comprising the steps of providing processor means which are arranged to monitor the rate of change of voltage of the battery when it is being discharged in the course of a discharge procedure in which its charge is substantially depleted and to terminate the discharge procedure after detecting that the voltage has passed through a termination pattern determined by the processor means with reference to said rate of change.

11. A method according to claim 10, wherein said termination pattern corresponds to a pattern indicative of exhaustion of a cell of the battery.

12. A method according to claim 11, wherein the processor means is arranged to terminate the discharge procedure if, after said termination pattern is detected, and before the voltage has reached said discharge termination voltage, an amount of charge determined by the processor means is removed from the battery during said discharge procedure.

13. A method according to claim 10, wherein the processor means is arranged to detect said termination pattern by periodically sampling the voltage and comparing changes therein to indicative of known changes in the voltage of the battery when it is discharged under similar conditions.

14. A method according to claim 10, wherein the processor means is arranged to differentiate the voltage with respect to time in order to determine the rate of change of the voltage.

15. A method according to claim 10, wherein the processor means is arranged, after the discharge procedure is terminated, to cause charging means to recharge the battery first at a high rate and then at a lower rate, both rates of charge being determined by the processor means.

16. A method according to claim 15, wherein the battery is charged at the high rate until the amount of charge returned to the battery is substantially equal to an amount of charge computed by the processor means as having been removed from the battery before the discharge procedure was terminated or, if the discharge procedure was continued after termination pattern was detected, an amount of charge removed until the termination pattern was detected.

17. A method according to claim 15 wherein the processor means is arranged to reduce the rate of charge to a value determined by the processor means if while the battery is being charged the voltage reaches an upper limit determined by the processor means.

18. A method according to claim 17, wherein said upper limit varies in response to changes in the temperature of the battery.

19. A method as claimed in claim 10, wherein the processor means is arranged to detect a termination pattern in a graph of voltage versus time when the graph exceeds a predetermined degree of convexity where the measured battery voltage falls below a first tangent to the graph, and within a certain time thereafter, the graph exceeds a predetermined degree of concavity where the measured voltage is above a second tangent to the graph, the second tangent having been found after the detection of the required convex condition.

20. Apparatus for processing a rechargeable battery, comprising processor means for monitoring the rate of change of voltage of the battery when it is being discharged in the course of a discharge procedure in which its charge is substantially depleted and for terminating the discharge after detecting that the voltage has passed through a termination pattern determined by the processor means with reference to said rate of change,

said termination pattern corresponding to a pattern indicative of exhaustion of a cell of the battery, and

said processor means terminating the discharge if, before said termination pattern is detected, the voltage reaches a value substantially corresponding to a predetermined discharge termination voltage of the battery.

21. The apparatus as claimed in claim 20, wherein said processor means detects a termination pattern in a graph of voltage versus time when the graph exceeds a predetermined degree of convexity where the measured battery voltage falls below a first tangent to the graph, and within a certain time thereafter, the graph exceeds a predetermined degree of concavity where the measured voltage is above a second tangent to the graph, the second tangent having been found after the detection of the required convex condition.

22. The apparatus according to claim 20, wherein said processor means terminates the discharge procedure if, after said termination pattern is detected and before the voltage reaches said discharge termination voltage, an amount of charge determined by the processor means is removed from the battery during said discharge procedure.

23. The apparatus according to claim 20, wherein said processor means detects the termination pattern by periodically sampling the voltage and comparing changes therein to data indicative of known changes in the voltage of the battery when it is discharged under similar conditions.

24. The apparatus according to claim 20, wherein said processor means differentiates the voltage with respect to time in order to determine the rate of change of the voltage.

25. The apparatus according to claim 20, wherein said processor means causes, after the discharge procedure is terminated, charging means to recharge the battery first at a high rate and then at a lower rate, both rates of charge being determined by the processor means.

26. A method of processing a rechargeable battery comprising the steps of providing processor means which are arranged to monitor the rate of change of voltage of the battery when it is being discharged in the course of a discharge procedure in which its charge is substantially depleted and to terminate the discharge procedure after detecting that the voltage has passed through a termination pattern determined by the processor means with reference to said rate of change,

said termination pattern corresponding to a pattern indicative of exhaustion of a cell of the battery, and

the processor means being arranged to terminate the discharge procedure if, before said termination pattern is detected, the voltage reaches a value substantially corresponding to a predetermined discharge termination voltage of the battery.

27. A method as claimed in claim 26, wherein the processor means is arranged to detect a termination pattern in a graph of voltage versus time when the graph exceeds a predetermined degree of convexity where the measured battery voltage falls below a first tangent to the graph, and within a certain time thereafter, the graph exceeds a predetermined degree of concavity where the measured voltage is above a second tangent to the voltage graph, the second tangent having been found after the detection of the required convex condition.

29. A method according to claim 26, wherein the processor means is arranged to terminate the discharge procedure if, after said termination pattern is detected, and before the voltage has reached said discharge termination voltage, an amount of charge determined by the processor means is removed from the battery during said discharge procedure.

30. A method according to claim 26, wherein the processor means is arranged to detect said termination pattern by periodically sampling the voltage and comparing changes therein to indicative of known changes in the voltage of the battery when it is discharged under similar conditions.

31. A method according to claim 26, wherein the processor means is arranged to differentiate the voltage with respect to time in order to determine the rate of change of the voltage.

32. A method according to claim 26, wherein the processor means is arranged, after the discharge procedure is terminated, to cause charging means to recharge the battery first at a high rate and then at a lower rate, both rates of charge being determined by the processor means.