Plant parameter detection by monitoring of power spectral densities

• US 5,790,413 A
• Filed: 12/09/1994
• Issued: 08/04/1998
• Est. Priority Date: 03/22/1993
• Status: Expired due to Fees

• Current Assignee: Exxon Chemical Patents Inc. (Exxon Mobil Corporation)
• Original Assignee: Exxon Chemical Patents Inc. (Exxon Mobil Corporation)
• Inventors: Nicholson, Douglas Hugh, Bartusiak, Raymond Donald
• Primary Examiner(s): Voeltz, Emanuel T.
• Assistant Examiner(s): KEMPER, MELANIE A
• Application Number:
  US08/353,474
• Time in Patent Office: 1,334 Days
• Field of Search: 364/485, 364/551.01, 364/551.02, 364/474.16, 364/474.17, 364/474.19, 364/582, 364/574, 340/679, 340/680, 73/659
• US Class Current: 700/174
• CPC Class Codes: G01R 23/16 Spectrum analysis; Fourier analysis
• CPC Class Codes: G05B 21/02 electric
• CPC Class Codes: G05B 23/0229 knowledge based, e.g. expert systems; genetic algorithms
• CPC Class Codes: G05B 23/024 Quantitative history assessment, e.g. mathematical relationships between available data; Functions therefor; Principal component analysis [PCA]; Partial least square [PLS]; Statistical classifiers, e.g. Bayesian networks, linear regression or correlation analysis; Neural networks
• CPC Class Codes: H02H 3/006 Calibration or setting of parameters

Abstract

A method for determining whether a current state of a process variable output signal is within acceptable limits includes the following steps: establishing reference data by sampling a plant'"'"'s process variable output signal when the plant is operating at steady state and analyzing the sampled output signal to derive normalized reference data including an energy content of each of a plurality of frequency components of the sampled output signal. The procedure establishes a current operational data base by sampling a process variable signal when the plant is in operation. The sampled current output signal is analyzed to derive current data including a normalized energy content of each of a plurality of its frequency components. For each common frequency component of the reference data and the current data, the procedure compares their normalized energy contents and issues a non-steady state signal if the comparison indicates that the compared energy contents exceed a predetermined limit.

Claims

1. A method for determining a current state of a process variable output signal and whether the output signal is within acceptable limits, the method comprising the steps of:

(a) establishing reference comparison data for said process variable by sampling a reference output signal over a first period of time when said plant is operating at steady state, each sampled reference output signal further subjected to a first normalization procedure to convert each sampled signal to a zero mean basis;

(b) processing said sampled output signal to derive reference spectral data for said process variable, said reference spectral data manifesting a normalized energy content for each of a plurality of frequency components of said sampled output signal, each reference spectral data value subjected to a second normalization procedure, wherein each spectral data value is divided by a sample time related value, a sample time being a window of time during which an output signal is sampled in preparation for deriving spectral data values therefor;

(c) storing said reference spectral data;

(d) establishing current operational data for said process variable by sampling a current output signal for said process variable over a second period of time when said plant is in operation, each sampled current output signal further subjected to a first normalization procedure to convert each sampled signal to a zero mean basis;

(e) processing said sampled current output signal to derive current spectral data therefrom, said current spectral data manifesting a normalized energy content of each of a plurality of frequency components of said sampled current output signal, each current spectral data value subjected to a second normalization procedure, wherein each spectral data value is divided by a sample time related value, a sample time being a window of time during which an output signal is sampled in preparation for deriving spectral data values therefor; and

(f) for each of a plurality of common frequency components of said reference spectral data and current spectral data, comparing normalized energy contents therefor and issuing a signal if said comparing indicates that an energy content threshold of any frequency component of said current spectral data exceeds an energy content of a common frequency component of said reference spectral data.

2. The method as recited in claim 1 wherein said sample time related value is a number of samples of an output signal taken during said window of time.

3. The method as recited in claim 1 wherein step (f) further indicates the common frequency for which said signal is issued.

4. The method as recited in claim 1 wherein said analyzing steps (b) and (e) perform Fourier analyses of said sampled output signals to determine the frequency components and energy content of each thereof.

5. The method as recited in claim 1 wherein said signal is only issued in step (f) if an energy in a frequency component of said current data exceeds an energy content of a common frequency component of said reference data, multiplied by a set factor.

6. The method as recited in claim 1 wherein, in step (f), said signal is issued after a ratio of energies of each of said common frequency components is determined and it is determined that at least one said ratio exceeds a predetermined factor.