Apparatus and method for detecting and imaging metal

• US 5,790,685 A
• Filed: 06/29/1995
• Issued: 08/04/1998
• Est. Priority Date: 06/29/1995
• Status: Expired due to Fees

• Current Assignee: Tracor, Inc. (Texas) (The O'Gara Group, Inc.)
• Original Assignee: Tracor, Inc. (Texas) (The O'Gara Group, Inc.)
• Inventors: Sallee, Bradley T.
• Primary Examiner(s): Mancuso, Joseph
• Assistant Examiner(s): Patel, Jayanti K.
• Application Number:
  US08/498,254
• Time in Patent Office: 1,132 Days
• Field of Search: 340/551, 340/541, 340/547, 324/329, 324/301, 382/103
• US Class Current: 382/100
• CPC Class Codes: G01V 3/105 forming directly coupled primary and secondary coils or loops

Abstract

This invention relates to the field of metal detectors. More particularly, it relates to an imaging metal detector for imaging the metal on subjects passing through a spatial plane providing the specific location, shape and mass of the metal object. This invention makes use of an array of active sensors to transmit and receive magnetic beams and a computer for generating an image of the metal object based upon the data received from the sensors. Through the use of this invention it is possible to scan several subjects at the same time and generate a two- or three-dimensional image of any metal object on the subject as well as precise location, mass and type of metal contained in the object.

Claims

1. An imaging metal detector for forming an image of metallic objects in an imaged plane having a longest side, comprising:

a sensor ring including of a plurality of sensors wrapped around ferrite stubs mounted on a ferrite loop, said loop arranged to substantially surround said imaged plane, each sensor having a central axis directed inwardly from said loop into said imaged plane, each said sensor switchably coupled to a transmitter and to a receiver, each sensor having a diameter at most 1/20 times the longest side of the imaged plane such that transformer coupling effects are dominated by radar diffraction effects;

a transmit mux having an address input and a plurality of outputs, one of said plurality of outputs switchably coupled to each sensor, said transmit mux also coupled to a computer for receiving a transmit address code;

a transmitter coupled to said input of said transmit mux;

a receiver mux having at least one output and a plurality of inputs, one of said plurality of inputs coupled to each sensor, said receiver mux also coupled to said computer for receiving a receive address code;

at least one receiver coupled to said at least one output of said receiver mux, said at least one receiver having an output coupled to said computer;

the computer being programmed to;

provide said transmit address codes to said transmit mux and said receive address codes to said receiver mux; and

receive image data from said at least one receiver and to process that data to generate a metal image indicating the distribution of metal in the imaged plane; and

a monitor coupled to said computer and adapted to display said metal image.

2. The apparatus of claim 1, further comprising a photographic camera adapted to provide a video image of the imaged plane and transmit said video image to said monitor, said metal image being overlaid on said video image.

3. The apparatus of claim 1, wherein said computer is further programmed to compare said metal image with a set of threat-match images and locate a matching threat-match image.

4. The apparatus of claim 1, further comprising a photographic camera adapted to provide a video image of said imaged plane and transmit said video image to said monitor, said matching threat-match image being overlaid on said video image.

5. The apparatus of claim 1, wherein said transmitter transmits at a frequency between 5 and 85 kHz.

6. A method of detecting the presence and distribution of metal in an imaged plane, comprising:

providing a sensor ring including a plurality of transceiver sensors each said sensors having a relatively small diameter to maximum side length ratio such that transformer coupling effects are dominated by radar diffraction effects, a transmitter, a receiver, a computer, and a monitor;

transmitting a signal from selected ones of said transceiver sensor in turn and receiving corresponding received signals from other selected ones of the transceiver sensors and providing information representative of said received signals to said computer;

repeating said transmitting and receiving steps using a different transmitter in said transmitting step until a sufficient number of attenuated signals have been calculated to generate an image of said metal of a resolution not less than 2.0 to 0.25 inches; and

generating a metal image of said metal from the information provided to the computer; and

displaying said metal image on said monitor.

7. The method of claim 6, further comprising the steps of comparing said metal image to a set of threat-match images and locating any match.

8. The method of claim 6, further comprising the steps of:

providing a camera for providing optical information;

generating a video image of said imaged plane with said camera; and

overlaying said video image with said metal image.

9. The method of claim 6, further comprising the steps of:

frequency sweeping directly after said calculating step consisting of repeating the transmitting and receiving steps using the same sensors and a different transmitter frequency in said transmitting step until a sufficient number of attenuated signals have been calculated to generate a multi-frequency profile of said metal to the desired accuracy; and

generating a multi-frequency profile of said metal.

10. The method of claim 6, further comprising the step of comparing said multi-frequency profile to a set of match-metal profiles and locating any match.

11. The method of claim 10 further comprising the step of displaying the match-metal profile information with a photographic or x-ray image of said metal.

12. The method of claim 6 wherein said generating step further comprises:

calibrating said representative information with respect to signals taken with no metal in said imaged plane to derive calibrate information;

calculating a raw image; and

optimizing said raw image to approximately match said calibrated information to derive optimized information.

13. The method of claim 6 wherein said representative information comprises raw voltages and said generating step further comprises:

calibrating said raw voltages with respect to reference voltages taken with no metal in said imaged plane to derive calibrate voltages;

calculating a raw image; and

optimizing said raw image to approximately match said calibrated voltages to derive optimized voltages.

14. The method of claim 13 wherein said calibrating step further comprises:

referencing said raw voltages to said reference voltages; and

calibrating said raw voltages to correct for the signal gain caused by the position of said transceiver sensor which provided the raw voltage.

15. The method of claim 13 wherein said step of calculating a raw image further comprises:

adding said calibrated voltages corresponding to a given pixel; and

calculating the back calculated voltage corresponding to said raw image.

16. The method of claim 15 wherein said optimizing step further comprises:

dividing said calibrated voltage by said back calculated voltage for each scan line to derive a scaling constant;

multiplying said scaling constant for each scan line passing through a given pixel by the average of said calibrated voltages for said pixel to derive an optimized voltage; and

repeating said dividing and multiplying step with the optimized voltage used as said raw image until said product of scaling factors is within a preselected threshold.

17. The method of claim 6 wherein said selected ones of said transceiver sensor comprises at least two such sensor which are phase coherent.

18. A method of detecting the presence and distribution of metal in an imaged plane having a maximum side length, comprising:

providing a sensor loop including a plurality of sensors having a relatively small diameter to maximum side length ratio such that transformer coupling effects are dominated by radar diffraction effects;

transmitting a signal from at least one said sensor to at least one other sensor;

receiving an attenuated signal at said at least one other sensor and providing information representative of said attenuated signal;

repeating said transmitting and receiving steps using a different transmitter in said transmitting step until a sufficient number of attenuated signals have been received to generate an image of said metal of desired detail; and

generating a metal image of said metal from the representative information provided.

19. The method of claim 18, further comprising the steps of comparing said metal image to a set of threat-match images and locating any match.

20. The method of claim 18, further comprising the steps of:

providing a camera for providing optical information;

generating a video image of said imaged plane with said camera; and

overlaying said video image with said metal image.

21. The method of claim 18, further comprising the steps of:

frequency sweeping directly after said calculating step consisting of repeating the transmitting and receiving steps using the same sensors and a different transmitter frequency in said transmitting step until a sufficient number of attenuated signals have been calculated to generate a multi-frequency profile of said metal to the desired accuracy; and

generating a multi-frequency profile of said metal.

22. The method of claim 21, further comprising the step of comparing said multi-frequency profile to a set of match-metal profiles and locating any match.

23. The method of claim 22 further comprising the step of displaying the match-metal profile information with a photographic or x-ray image of said metal.

24. The method of claim 18 further comprising the steps of:

repeating said transmitting, receiving, repeating, and generating steps after a preselected time interval; and

generating a three-dimensional image of said metal.

25. The method of claim 18 wherein said generating step further comprises:

calibrating said representative information with respect to signals taken with no metal in said imaged plane to derive calibrate information;

calculating a raw image; and

optimizing said raw image to approximately match said calibrated information to derive optimized information.

26. The method of claim 18 wherein said representative information comprises raw voltages and said generating step further comprises:

calibrating said raw voltages with respect to reference voltages taken with no metal in said imaged plane to derive calibrate voltages;

calculating a raw image; and

optimizing said raw image to approximately match said calibrated voltages to derive optimized voltages.

27. The method of claim 26 wherein said calibrating step further comprises:

subtracting said reference voltages from said raw voltages; and

calibrating said raw voltages to correct for the signal gain caused by the position of said transceiver sensor which provided the raw voltage.

28. The method of claim 27 wherein said step of calculating a raw image further comprises:

adding said calibrated voltages corresponding to a given pixel; and

calculating the back calculated voltage corresponding to said raw image.

29. The method of claim 26 wherein said optimizing step further comprises:

dividing said calibrated voltage by said back calculated voltage to derive a scaling constant for each scan line;

multiplying said scaling constant by the sum of said calibrated voltages for each pixel on the scan line to derive a corrected attenuation; and

repeating said dividing and multiplying step with said average calibrated voltage equal to said optimized voltage until said product of scaling constants is within a preselected threshold.

30. The method of claim 18, further comprising the step of displaying the metal image on a monitor.

31. An imaging metal detector for forming an image of metallic objects in an imaged plane having a maximum side length, comprising:

a sensor ring having a plurality of sensors wrapped around ferrite stubs mounted on a ferrite loop, said loop arranged to substantially surround said imaged plane, each sensor having a central axis directed inwardly from said loop into said imaged plane, each sensor having a relatively small diameter to maximum side length ratio such that transformer coupling effects are dominated by radar diffraction effects;

a transmitter having an address input and a plurality of outputs, one of said plurality of outputs switchably coupled to each sensor; and

a receiver having at least one output and a plurality of inputs, one of said plurality of inputs switchably coupled to each sensor.

32. The apparatus of claim 31, further comprising a monitor coupled to said computer and adapted to display the metal image.

33. The apparatus of claim 32, wherein said computer is further programmed to compare said metal image with a set of threat-match images and located a matching threat-match image.

34. The apparatus of claim 33, further comprising a photographic camera adapted to provide a video image of said imaged plane and transmit said video image to said monitor, said matching threat-match image being overlaid on said video image.

35. The apparatus of claim 31, further comprising a photographic camera adapted to provide a video image of the imaged plane and transmit said video image to said monitor, said metal image being overlaid on said video image.

36. The apparatus of claim 31, where in said transmitter transmits at a frequency corresponding to a wavelength at least ten times larger than the longest dimension of said loop.