Image forming apparatus and service system therefor

• US 5,790,916 A
• Filed: 08/05/1996
• Issued: 08/04/1998
• Est. Priority Date: 08/07/1995
• Status: Expired due to Term

• Current Assignee: Ricoh Company Limited
• Original Assignee: Ricoh Company Limited
• Inventors: Sawada, Masaithi
• Primary Examiner(s): Grimley, Arthur T.
• Assistant Examiner(s): Chen, Sophia S.
• Application Number:
  US08/692,255
• Time in Patent Office: 729 Days
• Field of Search: 399/21, 399/18, 399/8, 395/182.18
• US Class Current: 399/21
• CPC Class Codes: G03G 15/5079 for maintenance
• CPC Class Codes: G03G 15/55 Self-diagnostics; Malfunction or lifetime display
• CPC Class Codes: G03G 15/70 Detecting malfunctions relating to paper handling, e.g. jams
• CPC Class Codes: G03G 2215/00109 Remote control of apparatus, e.g. by a host
• CPC Class Codes: G03G 2215/00548 Jam, error detection, e.g. double feeding

Abstract

In an image forming apparatus, a plurality of paper sensors are arranged along a preselected paper transport path. A jam detecting section detects jams location by location in response to the output signals of the paper sensors. A plurality of jam alarm counters are each assigned to the respective location. Each jam alarm counter counts jam information representative of jams occurred at the respective location. When the jam alarm counter counts a preselected number of jam information, jam alarm information is generated and sent to a remote control unit via a transmitting section. However, when the count of a copy counter increases to a preselected standard jam value stored in an alarm level memory, the existing count of the jam alarm counter is reset. The apparatus is capable of accurately sending, with a small capacity memory and with a minimum of computation requirement, information showing the frequent paper jam at a particular location on the paper transport path and information showing that a paper jam will frequency occur at a particular location in the near future.

Claims

1. An image forming apparatus comprising:

a plurality of sensors each being located at a particular location on a preselected paper transport path;

jam detecting means for detecting a paper jam during image formation location by location on the basis of output signals of said plurality of sensors;

a plurality of storing means, each being assigned to a particular location, for storing a standard jam value corresponding to a number of papers which have undergone image formation to thereby determine whether or not jam information is valid;

a plurality of paper counting means, each being assigned to a particular location, for counting a number of papers which have continuously undergone image formation without any paper jam;

a plurality of jam alarm counting means, each being assigned to a particular location, for counting resulting jam information when said jam detecting means detects a paper jam which occurred at a location and if a count of an associated one of said paper counting means is smaller than said standard jam value assigned to said location, for resetting a count of jam information when the count of said paper counting means reaches said standard jam value assigned to said location before a next paper jam is detected at said location, and for generating, when the count of jam information reaches a preselected reference value, jam alarm information showing that a paper jam will frequently occur at said location in the near future; and

jam alarm information transmitting means for transmitting jam alarm information generated by said plurality of jam alarm counting means to a control unit connected to said apparatus by a communication line.

2. An apparatus as claimed in claim 1, further comprising setting means for setting each of said standard jam values in a form of a value for determining whether or not any one of said plurality of jam alarm counting means should count the jam information, and a value for determining whether or not to reset the count of jam information.

3. An apparatus as claimed in claim 1, further comprising setting means for allowing a user of said apparatus to set said standard jam values by correcting values particular to and stored in said apparatus in accordance with a user characteristic.

4. An apparatus as claimed in claim 1, wherein said reference value comprises a plurality of reference values, said apparatus further comprising setting means for setting desired values as said reference values each being assigned to a particular location.

5. An apparatus as claimed in claim 1, wherein said jam alarm information transmitting means transmits, when a serviceman call, sensor error or similar unusual phenomenon occurs, information representative of the unusual phenomenon to said control unit.

6. In an image forming apparatus service system, a plurality of image forming apparatuses each being recited in any one of claims 1-5 are each situated at a particular user'"'"'s station and connected to a control unit by a communication network for remote control, and said control unit is connected by a communication network to a plurality of terminal units each being situated at a particular service station.

7. A system as claimed in claim 6, wherein said control unit comprises:

storing means for sequentially storing said jam alarm information received from said plurality of image forming apparatuses;

analyzing means for analyzing said jam alarm information;

estimating means for determining, based on a result of analysis output from said analyzing means, an occurrence of an error and whether or not a serviceman should be sent; and

transmitting means for transmitting a result of output from said estimating means to one of said plurality of terminal units covering the image forming apparatus in question.

8. A method of forming an image, comprising the steps of:

counting a first number of consecutively generated images which have been completed;

detecting a first jam;

incrementing a jam counter only when the first number of consecutively generated images which have been counted exceeds a first predetermined value;

counting a second number of consecutively generated images which have been completed;

detecting a second jam;

incrementing the jam counter only when the second number of consecutively generated images which have been counted exceeds the first predetermined value; and

generating an alarm when the jam counter exceeds a second predetermined value.

9. A method as claimed in claim 8, further comprising:

setting, by a user, said first predetermined value.

10. A method as claimed in claim 8, further comprising:

setting, by a user, said second predetermined value.

11. A system for forming an image, comprising:

means for counting a first number of consecutively generated images which have been completed;

means for detecting a first jam;

means for incrementing a jam counter only when the first number of consecutively generated images which have been counted exceeds a first predetermined value;

means for counting a second number of consecutively generated images which have been completed;

means for detecting a second jam;

means for incrementing the jam counter only when the second number of consecutively generated images which have been counted exceeds the first predetermine value; and

means for generating an alarm when the jam counter exceeds a second predetermined value.

12. A system as claimed in claim 11, further comprising:

a display comprising input keys for entering, by a user of said system, said first predetermined value.

13. A system as claimed in claim 11, further comprising:

a display comprising input keys for entering, by a user of said system, said second predetermined value.

14. An image forming apparatus, comprising:

at least one sensor located at a particular location on a preselected paper transport path, each of said at least one sensor generating a corresponding output signal;

a jam detecting device which detects a paper jam during image formation using said at least one sensor and the corresponding output signal;

at least one paper counter assigned to a particular location which counts a cumulative number of papers which have consecutively undergone image formation since said jam detecting device detected a paper jam;

at least one memory assigned to a particular location which stores a first preselected value corresponding to a number of papers which have undergone image formation, said first preselected value being a threshold number of jams which when exceeded indicates that a probability of a frequent jam exists;

at least one jam counter assigned to a particular location which counts paper jams which have occurred; and

at least one circuit assigned to a particular location which increments, if said jam detecting device detects a paper jam before said cumulative number of said at least one paper counter equals said first preselected value, a count of said at least one jam counter, and which changes a count of said at least one jam counter when said cumulative number of said at least one paper counter equals said first preselected value.

15. An apparatus as claimed in claim 14, further comprising:

a control unit connected to said apparatus by a communication cable, said control unit receives alarm information transmitted by said apparatus when a count of paper jams counted by said at least one jam counter equals a second preselected value.

16. An apparatus as claimed in claim 14, wherein said at least one circuit resets a count of said at least one jam counter.

17. A method of forming an image, comprising the steps of:

detecting a paper jam during image formation;

counting a cumulative number of papers which have consecutively undergone image formation since a paper jam was detected by the step of detecting;

storing, in a memory, a first preselected value corresponding to a predetermined number of papers which have undergone image information, said first preselected value being a threshold number of jams which when exceeded indicates a probability of a frequent jam exists;

incrementing a jam counter only when a jam is detected before the cumulative number of papers exceeds said first preselected value; and

changing said jam counter only when the cumulative number of papers exceeds said first preselected value.

18. A method as claimed in claim 17, further comprising the step of:

generating an alarm when the jam counter exceeds a second predetermined value.

19. A method as claimed in claim 17, further comprising the step of:

resetting said jam counter.