Low-pressure casting apparatus

• US 5,791,398 A
• Filed: 07/05/1996
• Issued: 08/11/1998
• Est. Priority Date: 07/07/1995
• Status: Expired due to Fees

• Current Assignee: Sintokogio Limited
• Original Assignee: Sintokogio Limited
• Inventors: Hyodo, Toshiyuki, Ono, Takahiro
• Primary Examiner(s): Hail, III, Joseph J.
• Assistant Examiner(s): LIN, ING HOUR
• Application Number:
  US08/674,531
• Time in Patent Office: 767 Days
• Field of Search: 164/306, 164/309, 164/337, 164/119, 164/335
• US Class Current: 164/306
• CPC Class Codes: B22D 18/04 Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould

Abstract

A low-pressure casting apparatus is provided wherein molten metal can be precisely cast even into a casting mold of a comparatively small capacity, not to mention a casting mold into which a large capacity of molten metal is to be cast, and wherein the casting mold is accurately pressurized. The casting mold, into which a large capacity of molten metal is to be cast, can be cast by connecting at least two crucibles to the casting mold via at least two stalks and at least two connection mechanisms, and by connecting at least two molten-metal holding furnaces to the pressurized-gas supply means via at least two connecting mechanisms, after the pressure chambers of the holding furnaces are made to communicate with each other via the communication mechanisms. A casting mold of a relatively small capacity can also be cast by connecting one of the crucibles to the mold via one of the stalks and one of the connecting mechanisms, and by connecting one of the holding furnaces to the pressurized-gas supply means via one of the connecting mechanisms.

Claims

1. A low-pressure casting apparatus for casting molten metal into a casting mold, into which a large capacity of molten metal is to be cast, in addition to a casting mold of a small capacity, by pressurizing molten metal contained in a crucible, and by casting the molten metal through a stalk into the casting mold said casting apparatus comprising:

a die base on which the mold 29 is mounted, at least two furnaces for holding molten metal, each having a crucible, the capacity of which crucible to accommodate the molten metal is smaller than that of said casting mold, into which a large capacity of molten metal is to be cast, and which crucible is disposed in the furnace, and a pressure chamber,

at least two transport cars, which are equipped with elevator means for carrying and moving up and down each of the holding furnaces, and which can move each of the holding furnaces 16 and each of the elevator means to a position just under the casting mold,

at least two stalks, mounted on the holding furnaces 16, for making each of the crucibles communicate with a cavity of the casting mold via a press-contacting mechanism,

pressurized-gas supply means for supplying a pressurized gas to each pressure chamber of the holding furnaces, at least two connecting mechanisms, detachably mounted on the holding furnaces, for communicably connecting the supply means with the pressure chamber of their respective holding furnaces, and

communication mechanisms for making the pressure chambers of the holding furnaces communicate with one another.

2. A low-pressure casting apparatus of claim 1, wherein the elevator means comprises

an elevator table, which is disposed above the transport cars so as to be able to move up and down, and which is carried on the transport cars when the table goes down, an up-and-down moving member, which is mounted on the lower surface of the transport member so that the member can be moved in the vertical direction through four sets of elastic supporting mechanisms,

two pairs of links, which are mounted on the up-and-down moving member, and which are constituted such that the links are connected to each other in an X-like shape through a pin to form a pantagraph, such that each of their ends on one side is pivoted on the moving member and the elevator table, and such that each of their ends on the other side is fitted in respective wheels, which are mounted movably in a horizontal direction on the moving member and the elevator table, and

cylinders, which are pivotally provided between two pairs of links such that the cylinders bridge the pair of links 8 so as to widen or narrow the space therebetween.

3. A low-pressure casting apparatus of claim 1, wherein the press-contacting mechanism comprises

an annular lower seat, which is fixed onto the holding furnace, and in which the stalk is fitted freely and movably in the up-and-down direction,

an annular upper seat, which is disposed above the lower seat with a given interval therebetween, and through which the stalk is passed and latched,

a compression coiled spring for pressing the upper seat up, a guide pin for guiding the upper seat so that it can move up and down,

a bolt for holding the upper seat so that it can move up and down within a given range, and

a flexible, unventilative metal bellow, which is disposed between the upper seat and lower seat.

4. The low-pressure casting apparatus of claim 1, wherein each of the connecting mechanisms comprises:

a stationary tube, having a first end which communicates with the holding furnace, and a second end which is bent up,

a movable tube, which has a lower end surface, an upper end surface, and a seal at the lower end surface, and which extends in the vertical direction, and the lower end surface of which can be moved up and down so that it can be pressed against the second end of the stationary tube to be contacted therewith, with the seal interposed between the second end of the stationary tube and the lower end surface of the movable tube,

a cylindrical supporting member, which is fixed to the die base via a flange, and in which the movable tube is fitted movably up and down,

an upper lid mounted at an upper end of the cylindrical supporting member,

a lower lid mounted at a lower end of the supporting member,

a compression coiled spring positioned between the movable tube, the cylindrical supporting member, the upper lid, and the lower lid, for pressing the movable tube down via a collar, and

flexible piping for connecting the movable tube to the pressurized-gas supply means.