Method and apparatus for detection of corrosion

• US 5,792,337 A
• Filed: 09/08/1995
• Issued: 08/11/1998
• Est. Priority Date: 05/12/1994
• Status: Expired due to Fees

• Current Assignee: Texas Instruments, Inc.
• Original Assignee: Texas Instruments, Inc.
• Inventors: Paster, John F., Danesi, Paul P. Jr., Padovani, Francois A.
• Primary Examiner(s): Bell, Bruce F.
• Application Number:
  US08/526,124
• Time in Patent Office: 1,068 Days
• Field of Search: 204/404, 204/406, 204/400, 204/153.11, 204/153.1, 324/700, 324/71.2, 342/42, 342/44, 342/50, 342/51
• US Class Current: 205/775.5
• CPC Class Codes: G01N 17/00 Investigating resistance of materials to the weather, to corrosion, or to light
• CPC Class Codes: G01N 17/02 Electrochemical measuring systems for weathering, corrosion or corrosion-protection measurement

Abstract

A method and apparatus for sensing corrosion are provided in which an interrogation unit (14) transmits interrogation pulses and receives responses. A plurality of corrosion sensors (12) are disposed in the structure to be monitored (10), each of the sensors (12) generating an output. A plurality of responders (16) are powered from the interrogation pulses, one each of the responders (16) associated with one each of the sensors (12). The responders (16) are operable to transmit responses to the interrogation pulses based on the corrosion sensors'"'"' (12) output.

Claims

1. A corrosion sensing system for monitoring a structure at least partially constructed with metal, comprising:

an interrogation unit to transmit interrogation pulses and to receive responses;

a plurality of corrosion sensors disposed in proximity to said metal in said structure to be monitored, each of said sensors powered by said interrogation pulse and generating an output representative of the occurrence of corrosion; and

a plurality of responders powered by said interrogation pulses, one each of said responders associated with one each of said sensors, said responders transmitting responses to said interrogation pulses based on said corrosion sensors'"'"' outputs.

2. The system of claim 1, wherein each of said corrosion sensors comprises:

a reference electrode; and

a sensor electrode, affected by corrosion in a manner similar to corrosion affecting said metal in said structure such that the potential difference between said electrodes is indicative of corrosion.

3. The system of claim 2 wherein said sensor electrode is made of the same metal used in constructing said structure.

4. The system of claim 3 wherein said structure is made of concrete and metal reinforcement members.

5. The system of claim 1, and further comprising a vehicle, said interrogation unit transported in said vehicle such that said interrogation pulses and said responses are transmitted and received as said vehicle passes in proximity with the structure to be monitored.

6. The system of claim 1, wherein each of said responders further comprises read circuitry generating data based on said output from an associated corrosion sensor.

7. The system of claim 6, wherein said read circuitry comprises:

a voltage follower coupled to said corrosion sensor;

an analog to digital converter coupled to said voltage follower;

a processor coupled to said analog to digital converter; and

a memory coupled to said processor, such that said processor directs data from said analog to digital converter to said memory.

8. The system of claim 6, wherein said read circuitry comprises:

a voltage follower coupled to said corrosion sensor, said voltage follower generating a voltage based on said corrosion sensor output;

a comparator coupled to said voltage follower, said comparator having a first output state and a second output state, depending on the level of said corrosion sensor output;

a processor coupled to said comparator; and

a memory coupled to said processor, said processor operable to store information related to the state of said comparator to said memory.

9. The system of claim 1, wherein said interrogation unit modulates at least some of said interrogation pulses to provide individual responder addressing, and wherein each of said responders comprises:

a demodulator to demodulate interrogation pulses into addresses;

a processor coupled to said demodulator to compare the demodulated addresses with a responder address; and

a switch to enable responses only when said demodulated addresses match said responder address.

10. The system of claim 1, wherein said interrogation pulses comprise wake-up pulses and address pulses, and wherein each of said responders comprises:

energy storage for storing energy from said wake-up pulses and said address pulses;

a demodulator coupled to said energy storage to demodulate interrogation pulses into addresses;

a processor coupled to said demodulator the demodulated addresses with a responder address; and

a switch to enable responses only when said demodulated addresses match said responder address.

11. A corrosion sensing system for monitoring a structure constructed from concrete and metal reinforcement members, comprising:

an interrogation unit to transmit interrogation pulses and to receive responses, at least some of said interrogation pulses including individual addresses;

a plurality of corrosion sensors disposed in the concrete structure to be monitored and in proximity with said metal reinforcing members, each of said sensors generating an output representative of corrosion;

a plurality of responders each having an address and each powered by said interrogation pulses, one each of said responders associated with one each of said sensors, said responders operable to transmit responses to said interrogation pulses based on said corrosion sensors'"'"' outputs, each of said responders including;

a demodulator to demodulate interrogation pulses into addresses;

a processor coupled to said demodulator and operable to compare the demodulated addresses with the responder addresses; and

a switch to enable responses only when said demodulated addresses match said responder address; and

a vehicle, said interrogation unit transported in said vehicle, such that said interrogation pulses and said responses are transmitted and received as said vehicle passes in proximity with the structure to be monitored.

12. The system of claim 11, wherein each of said corrosion sensors comprises:

a reference electrode; and

a sensor electrode, such that corrosion affecting said metal in said structure also affects said sensor electrode so that the potential difference between said electrodes is indicative of corrosion.

13. The system of claim 12 wherein said electrode is made of the same metal as said metal reinforcement members.

14. The system of claim 11, wherein each of said responders further comprises read circuitry to generate data based on said output from an associated corrosion sensor.

15. The system of claim 14, wherein said read circuitry comprises:

a voltage follower coupled to said corrosion sensor;

an analog to digital converter coupled to said voltage follower;

a processor coupled to said analog to digital converter; and

a memory coupled to said processor, such that said processor directs data from said analog to digital converter to said memory.

16. The system of claim 14, wherein said read circuitry comprises:

a voltage follower coupled to said corrosion sensor, said voltage follower generating a voltage based on said corrosion sensor output;

a comparator coupled to said voltage follower, said comparator having a first output state and a second output state, depending on the level of said corrosion sensor output;

a processor coupled to said comparator; and

a memory coupled to said processor, said processor to store information related to the state of said comparator to said memory.

17. A method of sensing corrosion on a structure at least partially constructed with metal, comprising the steps of:

disposing corrosion sensors proximate said metal in said structure to be monitored;

transmitting interrogation pulses from an interrogation unit to a plurality of responders, each responder associated with one of said corrosion sensors;

receiving the interrogation pulses at the responders;

powering the responders from the interrogation pulses;

sensing corrosion with the corrosion sensors; and

transmitting responses to the interrogation pulses based on information from the corrosion sensors.

18. The method of claim 17, wherein said step of sensing corrosion comprises sensing the potential difference between a reference electrode and a sensor electrode at the corrosion sensors.

19. The method of claim 17, and further comprising the step of driving a vehicle in proximity with the structure to be monitored, the interrogation unit being transported by the vehicle, the interrogation pulses being transmitted while the vehicle is in proximity with the structure.

20. The method of claim 17, and further comprising the steps of:

modulating at least some of the interrogation pulses to provide individual responder addressing;

at each responder, demodulating the interrogation pulses into addresses;

at each responder, comparing the demodulated addresses with a responder address; and

at each responder, responding only when the demodulated addresses match the responder address.

21. The method of claim 17, wherein said step of transmitting interrogation pulses comprises transmitting wake-up pulses and address pulses, and, at each responder, further comprising the steps of:

storing energy from the wake-up pulses and the address pulses;

demodulating interrogation pulses into addresses;

comparing the demodulated addresses with a responder address; and

responding only when the demodulated addresses match the responder address.