Method and device for sorting materials

• US 5,794,788 A
• Filed: 10/30/1995
• Issued: 08/18/1998
• Est. Priority Date: 04/30/1993
• Status: Expired due to Term

• Current Assignee: Uhlmann Visiotec GmbH
• Original Assignee: Robert Massen
• Inventors: Massen, Robert
• Primary Examiner(s): Bollinger, David H.
• Application Number:
  US08/535,052
• Time in Patent Office: 1,023 Days
• Field of Search: 209/524, 209/576, 209/577, 209/580, 209/585, 209/587, 209/588, 209/589
• US Class Current: 209/524
• CPC Class Codes: B07C 5/126 by means of photo-electric sensors, e.g. according to colour sorting according to optical properties B07C5/342; material testing with the aid of optical means G01N21/00
• CPC Class Codes: B07C 5/34 Sorting according to other particular properties material testing per se G01N; quality control G07C3/14
• CPC Class Codes: B07C 5/3408 for bottles, jars or other glassware according to size B07C5/122
• CPC Class Codes: B07C 5/361 Processing or control devices therefor, e.g. escort memory
• CPC Class Codes: B29B 17/02 Separating plastics from other materials
• CPC Class Codes: B29B 2017/0279 Optical identification, e.g. cameras or spectroscopy
• CPC Class Codes: B29K 2709/08 Glass
• CPC Class Codes: B29L 2031/7158 Bottles
• CPC Class Codes: Y02W 30/62 Plastics recycling; Rubber recycling

Abstract

To sort materials, in particular plastic parts, the items are carried at known conveying speed past a material recognition system which uses non-contact scanning, for example NIR spectroscopy, of each item to determine its material type and delivers a signal that identifies the type of material, which signal is used in sorting the items according to material type. To ensure that the determination of material type is done at a spot on the item that is not disturbed by a label, metal stamp or the like, the items are also conveyed past an imaging system which takes pictures of the items from which, using electronic image-processing techniques, features of colour and/or shape of the items are determined, from which in turn position data are derived about spots on the item at which an undisturbed determination of material type is possible. With the aid of these position data the determination of material type is then confined to such undisturbed spots.

Claims

1. A method for sorting materials, in particular plastic parts, comprising:

conveying items at known conveying speed past a material recognition system which uses non-contact scanning of each item to determine its material type in a measuring field and delivers a signal that identifies the material type and is used in sorting the items according to material type;

conveying the items past an imaging system which takes pictures of the items;

detecting features of colour and/or shape of the items from the pictures using electronic image processing techniques;

deriving position data from the features of colour and/or shape regarding spots on the item at which an undisturbed determination of the material type is possible without disturbance by other material types; and

determining the material type using the material recognition system, wherein determination of the material type is confined to such undisturbed spots as identified by the position data.

2. The method according to claim 1, wherein the imaging system in the direction of conveyance of the items is located ahead of the material recognition system.

3. The method according to claim 2, wherein determination of the material type is triggered by the material recognition system when an undisturbed spot of an item, identified by the position data, is located in the measuring field of the material recognition system.

4. The method according to claim 2, wherein the position data are used for controlling a deflection system, so that the measuring field of the material recognition system is directed towards an undisturbed spot on the item.

5. The method according to claim 2, wherein the illumination of the items by radiation necessary to determine the material type, is limited to the undisturbed spots identified by the position data while the measuring field of the material recognition system covers a larger area of the items.

6. The method according to claim 2, wherein of all the signals supplied by the material recognition system, only those are utilized as being valid which originate from undisturbed spots identified by the position data.

7. The method according to claim 1, wherein the material recognition system, in the direction of conveyance of the items, is located ahead of the imaging system, the signals supplied by the material recognition system are stored and of the stored signals only those are utilized as being valid, which are allocated to the undisturbed spots as identified by the position data.

8. The method according to claim 1, wherein the measuring field of the material recognition system is deformed by optical systems in such a way that, in the direction of conveyance, it has a high local resolution compared with the transverse direction.

9. The method according to claim 1, wherein the measuring field of the material recognition system is divided by optical elements and/or fibre optics in such a way that it covers the items at various spots according to a spatial pattern.

10. The method according to claim 9, wherein the spatial pattern is determined by the distribution of the illumination of the items using radiation necessary to determine the material type within the measuring field.

11. The method according to claim 9, wherein the spatial pattern is selected in such manner that it simultaneously detects several spots on the items which are significant for determining the material type.

12. A device for sorting materials, in particular plastic parts, comprising a conveying device for the slip-free conveyance of the items at a known speed, an imaging system past which the items are conveyed and which takes pictures of the items and converts these into electrical image signals, an image computer which determines features of colour and/or shape of the items from the electrical image signals, a material recognition system past which the items are conveyed and which contains a material sensor for non-contact scanning of each item in a measuring field and a material recognition computer which by processing the output signals of the material sensor determines the material type in the measuring field and delivers a signal that identifies the material type, and a sorting device which sorts the items on the basis of the signals supplied by the imaging system and by the material recognition system according to fixed sorting categories, wherein the image computer derives, from the features of colour and/or shape obtained, position data about spots on the items at which an unequivocal determination of material type is possible without disturbance by other material types, and wherein the material recognition computer receives the position data from the image computer and, based on the position data received, confines the determination of the material type to the undisturbed spots identified by the position data.

13. The device according to claim 12, wherein the imaging system contains a colour video camera which takes pictures of the items in incident light.

14. The device according to claim 12, wherein the imaging system contains a colour video camera which takes pictures of the items in transmitted light.

15. The device according to claim 14, wherein each colour video camera is a line or matrix camera.

16. The device according to claim 12, wherein the material sensor is an NIR spectroscopic sensor.

17. The device according to claim 12, wherein the imaging system, in the direction of conveyance of the items, is located ahead of the material recognition system.

18. The device according to claim 17, wherein an optical deflection device is located in the path of the light beam that determines the measuring field, said deflection device being controlled by the material recognition computer on the basis of the position data supplied by the imaging system in such a way that the measuring field is directed to an undisturbed spot on the item, as identified by the position data.

19. The device according to claim 18, wherein the optical deflection device is a mirror galvanometer.

20. The device according to claim 12, wherein the imaging system, in the direction of conveyance of the items, is located behind the material recognition system and the material recognition computer contains a memory in which all the signals supplied by the material sensor are stored and which is read out by addressing it by the position data supplied by the image computer.

21. The device according to claim 12, wherein a sorting computer is assigned to the sorting device and this computer receives data from the image computer and from the material recognition computer and controls the sorting of the items, on the basis of these data, according to sorting categories determined by set sorting criteria.

22. The device according to claim 12, comprising a station located on the conveying device for separating out glass bodies using a belt scale measuring the weight of the items, and an associated computer which receives data from the image computer about shape features, which enable the size of the items to be determined, and which detects present glass bodies on the basis of the size and weight measured.

23. The device according to claim 12, comprising a station located along the conveying device for separating components of the items using a separating device, and a computer controlling the separating device, which receives position data from the image computer about the components to be separated.