Catheter-advancement actuated needle retraction system

• US 5,795,339 A
• Filed: 10/24/1996
• Issued: 08/18/1998
• Est. Priority Date: 03/07/1995
• Status: Expired due to Term

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Erskine, Timothy J.
• Primary Examiner(s): Buiz, Michael Powell
• Assistant Examiner(s): GRING, NOELLE K
• Application Number:
  US08/736,618
• Time in Patent Office: 663 Days
• Field of Search: 128/919, 606/108, 604/164, 604/165, 604/168, 604/171, 604/187, 604/192, 604/197, 604/198, 604/263, 604/264, 604/272, 604/280
• US Class Current: 604/264
• CPC Class Codes: A61M 25/0631 having means for fully covering the needle after its withdrawal, e.g. needle being withdrawn inside the handle or a cover being advanced over the needle

Abstract

A catheter-advancement actuated needle retraction system is disclosed herein. The invention includes a generally hollow barrel that houses a needle hub, which can include a flashback chamber. A needle is affixed to the distal end of the needle hub and is aligned to extend through an opening in the distal end of the barrel. The needle extends through a catheter hub and catheter affixed to the catheter hub. A spring is disposed in the barrel lumen to cooperate with the needle hub to urge the needle hub toward the proximal end of the barrel. A latch actuator is releasably engaged with the catheter hub. A latch which cooperates with the latch actuator is movable between one position which maintains the needle hub adjacent to the distal end of the barrel and a second position allowing the spring to urge the needle hub to the proximal end of the barrel. A mechanism may be provided to cushion the needle hub as it contacts the proximal end of the barrel by the force of the spring.

Claims

1. A catheter and needle introducer assembly, comprising:

a barrel defining a barrel lumen and having a proximal end and a distal end, the distal end defining a distal wall with an opening extending therethrough;

a catheter having a proximal end and a distal end;

a catheter hub, having an inner wall, affixed to the proximal end of the catheter;

a needle having a sharp distal tip and a proximal end;

a needle hub having a proximal end and a distal end affixed to the proximal end of the needle, the needle hub being disposed in the barrel lumen such that the sharp distal tip of the needle initially extends distally of the distal wall of the barrel through the opening coaxially within the catheter and the catheter hub with the catheter hub adjacent to the distal wall of the barrel;

a spring disposed in the barrel lumen and operatively engaged with the needle hub to urge the needle hub toward the proximal end of the barrel;

a means for retaining the needle hub adjacent to the distal end of the barrel;

a means removably engaged with the catheter hub for contacting the means for retaining the needle hub adjacent to the distal end of the barrel to allow the spring to force the needle hub toward the proximal end of the barrel when the catheter hub is moved distally from the distal wall of the barrel; and

a means for cushioning the proximal end of the needle hub when the needle hub is retracted against the proximal end of the barrel wherein the means for cushioning includes a plurality of tines longitudinally extending from the proximal end of the needle hub.

2. The catheter and needle introducer assembly of claim 1 wherein the tines are collapsible.

3. A catheter and needle introducer assembly, comprising:

a barrel defining a barrel lumen and having a proximal end and a distal end, the distal end defining a distal wall with an opening extending therethrough;

a catheter having a proximal end and a distal end;

a catheter hub, having an inner wall, affixed to the proximal end of the catheter;

a needle having a sharp distal tip and a proximal end;

a needle hub having a proximal end and a distal end affixed to the proximal end of the needle, the needle hub being disposed in the barrel lumen such that the sharp distal tip of the needle initially extends distally of the distal wall of the barrel through the opening coaxially within the catheter and the catheter hub with the catheter hub adjacent to the distal wall of the barrel;

a spring disposed in the barrel lumen and operatively engaged with the needle hub to urge the needle hub toward the proximal end of the barrel;

a means for retaining the needle hub adjacent to the distal end of the barrel; and

a means removably engaged with the catheter hub for contacting the means for retaining the needle hub adjacent to the distal end of the barrel to allow the spring to force the needle hub toward the proximal end of the barrel when the catheter hub is moved distally from the distal wall of the barrel;

wherein the means removably engaged with the catheter hub for contacting the means for retaining the needle hub includes a pair of longitudinally extending rails operatively connected to the barrel lumen and which each define a bulbous distal tip initially disposed in the catheter hub and the catheter hub defines a pair of detents formed in the inner wall to cooperate with the bulbous distal tips to removably connect the longitudinally extending rails to the catheter hub.

4. A catheter and needle introducer assembly, comprising:

a barrel defining a barrel lumen and having a proximal end and a distal end, the distal end defining a distal wall with an opening extending therethrough;

a catheter having a proximal end and a distal end;

a catheter hub, having an inner wall, affixed to the proximal end of the catheter;

a needle having a sharp distal tip and a proximal end;

a needle hub having a proximal end and a distal end affixed to the proximal end of the needle, the needle hub being disposed in the barrel lumen such that the sharp distal tip of the needle initially extends distally of the distal wall of the barrel through the opening coaxially within the catheter;

a keyhole latch having an opening therein defining a small portion and a large portion and disposed about the needle hub;

a spring disposed in the barrel lumen and operatively engaged with the needle hub to urge the needle hub toward the proximal end of the barrel; and

a camming rod removably engaged with the catheter hub and mounted to and longitudinally movable with respect to the barrel, the camming rod defining a rail which engages the keyhole latch to move the keyhole latch perpendicular to the movement of the camming rod.

5. The catheter and needle introducer assembly of claim 4 further comprising a means for cushioning the proximal end of the needle hub when the needle hub is retracted against the proximal end of the barrel.

6. The catheter and needle introducer assembly of claim 4 wherein the keyhole latch includes a side portion that extends outside of the barrel and the keyhole latch defines a first cut-out portion that rides in the rail of the camming rod and a second cut-out portion adjacent to the first cut-out portion to define a breakable pin therebetween that may be broken by movement of the keyhole latch in a direction generally perpendicular to the longitudinal movement of the camming rod to allow side to side movement of the keyhole latch with respect to the barrel without longitudinal movement of the camming rod.

7. The catheter and needle introducer assembly of claim 4 wherein the camming rod further comprises a pair of longitudinally extending fingers each having a bulbous distal tip and the catheter hub defines a pair of detents formed in the inner wall to cooperate with the bulbous distal tips to removably connect the longitudinally extending fingers to the catheter hub.

8. A catheter and needle introducer assembly, comprising:

a catheter having a proximal end and a distal end;

a catheter hub affixed to the proximal end of the catheter, the catheter hub having an inner wall with a first detent formed therein;

a needle having a sharp distal tip and a proximal end wherein the needle is disposed within the catheter and the catheter hub;

a needle hub having a proximal end and a distal end affixed to the proximal end of the needle; and

a longitudinally extending rail having a flexible second detent initially disposed in the catheter hub and biased outwardly by the needle into engagement with the first detent when the needle is disposed in the catheter hub, the second detent being disengaged from the first detent when the needle is withdrawn from the catheter hub.

9. The catheter and needle introducer assembly of claim 8 wherein the first detent is a cut-out formed in the inner wall of the catheter hub.

10. The catheter and needle introducer assembly of claim 9 wherein the second detent is a bulbous tip at a distal end of the longitudinally extending rail.

11. The catheter and needle introducer assembly of claim 10 wherein the longitudinally extending rail includes a radially extending shoulder proximal to the bulbous distal tip that abuts the distal end of the catheter hub.