Self-powered gate driver board

• US 5,796,599 A
• Filed: 03/12/1997
• Issued: 08/18/1998
• Est. Priority Date: 03/12/1997
• Status: Expired due to Term

• Current Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Original Assignee: Reliance Electric Industrial Company
• Inventors: MacLennan, David S., Rouaud, Didier G., Raonic, Dusan
• Primary Examiner(s): NGUYEN, MATTHEW VAN
• Application Number:
  US08/816,445
• Time in Patent Office: 524 Days
• Field of Search: 363/54, 363/57, 363/85, 363/96, 363/128, 363/135, 363/136, 327/440, 327/441, 327/448, 327/450
• US Class Current: 363/57
• CPC Class Codes: H02M 1/0006 Arrangements for supplying an adequate voltage to the control circuit of converters
• CPC Class Codes: H02M 5/2573 with control circuit
• CPC Class Codes: H02P 27/16 using ac to ac converters without intermediate conversion to dc H02P27/05 takes precedence
• CPC Class Codes: H03K 17/08144 in thyristor switches
• CPC Class Codes: H03K 2217/0081 Power supply means, e.g. to the switch driver

Abstract

A method and/or apparatus used with a thyristor based AC-AC motor controller in a discontinuous current mode for providing power to thyristor gate drivers. The apparatus includes a snubber network and two rechargeable capacitors for storing input line voltage to an inversely connected pair of thyristors when both the thyristors are off. Stored voltage is provided via a power lead to each thyristor driver to provide power thereto and thus the circuit operates in a self-powered manner.

Claims

1. A circuit for turning on at least first and second thyristors, each thyristor having an anode, a cathode and a gate electrode, the anode and cathode of the first thyristor connected to the cathode and anode of the second thyristor, respectively, the first thyristor anode connected to a voltage source providing a substantially sinusoidal voltage and the first thyristor cathode connected to a load terminal, the circuit comprising:

a driver linked to the thyristor gate electrodes for turning on the thyristors, the driver including a power lead for receiving power required to drive the driver;

a snubber voltage storer linked between the anode and the cathode of the first thyristor which charges when either of the thyristors is turned off and discharges when either of the thyristors is turned on; and

a rechargeable voltage storer linked to and chargeable by the snubber storer when either of the thyristors is turned on and chargeable by the voltage source when both of the thyristors are off or either of the thyristors is turned off, the rechargeable voltage storer linked to the driver to supply power thereto.

2. The circuit of claim 1 wherein the at least two thyristors include two thyristors and the driver includes first and second drivers, the first driver connected to the second thyristor gate electrode and the second driver connected to the first thyristor gate electrode, the rechargeable voltage storer includes first and second rechargeable storers linked to the snubber storer, the first rechargeable storer linked to the first driver to supply power thereto and the second rechargeable storer linked to the second driver to supply power thereto, wherein:

the first rechargeable storer is chargeable by the snubber storer when the first thyristor is turned on and chargeable by the voltage source when the first thyristor is turned off and the voltage at the first thyristor anode is negative; and

the second rechargeable storer is chargeable by the snubber storer when the second thyristor is turned on and chargeable by the voltage source when the second thyristor is turned off and the voltage at the first thyristor anode is positive.

3. The circuit of claim 2 wherein the snubber storer includes a capacitor in series with a resistor.

4. The circuit of claim 2 wherein the first rechargeable storer includes a first power capacitor connected between the first driver power lead and the second thyristor cathode and the second rechargeable storer includes a second power capacitor connected between the second driver power lead and the first thyristor cathode.

5. The circuit of claim 4 wherein the first rechargeable storer also includes a first zener diode having an anode linked to the anode of the first thyristor and a cathode linked to the first power lead, a first diverting thyristor having an anode linked to the cathode of the first zener diode, a cathode linked to the second thyristor cathode and a gate terminal connected to the first zener diode anode and a first bypass diode having an anode connected to the second thyristor cathode and a cathode connected to the first diverting thyristor anode and the second rechargeable storer also includes a second zener diode having an anode linked to the anode of the second thyristor and a cathode linked to the second power lead, a second diverting thyristor having an anode linked to the cathode of the second zener diode, a cathode linked to the first thyristor cathode and a gate terminal connected to the second zener diode anode and a second bypass diode having an anode connected to the first thyristor cathode and a cathode connected to the second diverting thyristor anode, and, wherein the snubber storer is linked to the first thyristor anode through the first bypass diode and linked to the first thyristors cathode through the second bypass diode.

6. The circuit of claim 5 wherein the recharger further includes a first resistor linking the first zener diode anode to the second thyristor cathode and the recharger further includes a second resistor linking the second zener diode anode to the first thyristor cathode.

7. A circuit for turning on first and second thyristors, each thyristor having an anode, a cathode and a gate electrode, the anode and cathode of the first thyristor connected to the cathode and anode of the second thyristor, respectively, the first thyristor anode connected to a voltage source providing a substantially sinusoidal voltage and the first thyristor cathode connected to a load terminal, the circuit comprising:

first and second drivers, the first driver connected to the second thyristor gate electrode for turning on the second thyristor and the second driver connected to the first thyristor gate electrode for turning on the first thyristor each of the first and second drivers including a separate power lead for receiving power required to drive the drivers;

a snubber voltage storer including a capacitor in series with a resistor linked between the anode and the cathode of the first thyristor which charges when either of the thyristor is turned off and discharges when either of the thyristors is turned on; and

first and second rechargeable voltage storers linked to and chargeable by the snubber storer, the first rechargeable storer linked to the first driver to supply power thereto and the second rechargeable storer linked to the second driver to supply power thereto, wherein;

the first rechargeable storer is chargeable by the snubber storer when the first thyristor is turned on and chargeable by the voltage source when the first thyristor is off and the voltage at the first thyristor anode is negative; and

the second rechargeable storer is chargeable by the snubber storer when the second thyristor is turned on and chargeable by the voltage source when the second thyristor is off and the voltage at the first thyristor anode is positive.

8. The circuit of claim 7 wherein the first rechargeable storer includes a first power capacitor connected between the first driver power lead and the second thyristor cathode and the second rechargeable storer includes a second power capacitor connected between the second driver power lead and the first thyristor cathode.

9. The circuit of claim 8 wherein the first rechargeable storer also includes a first zener diode having an anode linked to the anode of the first thyristor and a cathode linked to the first power lead, a first diverting thyristor having an anode linked to the cathode of the first zener diode, a cathode linked to the second thyristor cathode and a gate terminal connected to the first zener diode anode, a first bypass diode having an anode connected to the second thyristor cathode and a cathode connected to the first diverting thyristor anode and a first resistor linking the first zener diode anode to the second thyristor cathode and a first regulating diode having an anode connected to the first diverting thyristor anode and a cathode connected to the cathode of the first zener diode and the second rechargeable storer also includes a second zener diode having an anode linked to the anode of the second thyristor and a cathode linked to the second power lead, a second diverting thyristor having an anode linked to the cathode of the second zener diode, a cathode linked to the first thyristor cathode and a gate terminal connected to the second zener diode anode, a second bypass diode having an anode connected to the first thyristor cathode and a cathode connected to the second diverting thyristor anode and a second resistor linking the second zener diode anode to the first thyristor cathode and a second regulating diode having an anode connected to the second diverting thyristor anode and a cathode connected to the cathode of the second zener diode.

10. A method for providing power to drivers for turning on two inversely connected thyristors, each thyristor having an anode, a cathode and a gate electrode, the anode and cathode of the first thyristor connected to the cathode and anode of the second thyristor, respectively, the first thyristor anode connected to a voltage source providing a substantially sinusoidal voltage and the first thyristor cathode connected to a load terminal, the method to be used with a circuit including a first driver connected to the second thyristor gate electrode for turning on the second thyristor and a second driver connected to the second thyristor gate electrode for turning on the first thyristor, each of the first and second drivers including a power lead for receiving power required to drive the drivers, a snubber voltage storer that is linked between the first thyristor'"'"'s anode and cathode and first and second rechargeable voltage storers that are linked to the snubber storer, the first rechargeable storer also linked to the first driver power lead and the second rechargeable storer also linked to the second driver power lead, the method comprising the steps of:

when the first thyristor turns off, charging both the snubber storer and the first rechargeable storer using the voltage source;

when the second thyristor turns on discharging the snubber storer charge into the second rechargeable storer;

when the second thyristor is turned off, charging both the snubber storer and the second rechargeable storer using the voltage source; and

when the first thyristor turns on discharging the snubber storer charge into the second rechargeable storer;

wherein the first and second rechargeable storers are recharged during every cycle of the sinusoidal voltage.

11. The method of claim 10 wherein each of the steps of charging the rechargeable storers includes the step of limiting the charge of each of the storers.