Method of extracting proteins utilizable in foodstuff from a protein-containing substance

• US 5,798,446 A
• Filed: 10/16/1996
• Issued: 08/25/1998
• Est. Priority Date: 10/10/1991
• Status: Expired due to Fees

• Current Assignee: Nupron GmbH Proteinwerk
• Original Assignee: Nupron GmbH Proteinwerk
• Inventors: Neumuller, Waldemar
• Primary Examiner(s): ACHUTAMURTHY, PONNATHAPURA N
• Application Number:
  US08/730,991
• Time in Patent Office: 678 Days
• Field of Search: 530/350, 530/412, 530/414, 530/418, 530/422, 530/423, 530/424, 530/427, 530/361, 530/370, 530/372, 530/375, 530/376, 530/377, 530/378, 426/481, 426/506, 426/507, 426/519, 426/615, 426/629, 426/634, 426/637, 426/640
• US Class Current: 530/370
• CPC Class Codes: A23J 1/12 from cereals, wheat, bran, or molasses
• CPC Class Codes: A23J 1/14 from leguminous or other vegetable seeds; from press-cake or oil-bearing seeds
• CPC Class Codes: A23J 1/142 by extracting with organic solvents
• CPC Class Codes: A23J 1/16 from waste water of starch-manufacturing plant or like wastes

Abstract

In the method described, a protein-containing substance is first taken up in an alkaline solvent to give a solution. Insoluble constituents of the substance are separated off, the solution is neutralized and desalinated, and then the proteins contained in the solution are concentrated. The solubilization or disintegration of the protein-containing substance is carried out at room temperature using homogenization equipment. The heat dissipated into the protein-containing substance during homogenization is simultaneously removed. The pH of the alkaline solvent during the decomposition is over 11.5 and/or decomposition is carried out in the presence of a detergent, in particular sodium dodecylsulfate (SDS).

Claims

1. A method for the production of proteins suitable for foodstuff from a protein-containing, plant based substance, comprising the steps of:

homogenizing a mixture of the protein-containing substance and an alkaline alcohol solution having a pH greater than 11.5 to form a second solution, said homogenizing conducted at room temperature and by high pressure disintegration, whereby the proteins contained in the substance are dissolved into the second solution;

during the step of homogenizing, extracting thermal energy from the second solution introduced by the homogenization so that the temperature of the second solution is maintained at room temperature;

separating insoluble components from the second solution;

neutralizing the second solution;

desalinating the second solution; and

concentrating the proteins contained in the second solution by a drying process.

2. A method for the production of proteins suitable for foodstuff from a protein-containing, plant based substance, comprising the steps of

homogenizing a mixture of the protein-containing substance and an alkaline solvent having a pH greater than 11.5 to form a solution, said homogenizing conducted at room temperature and by high pressure disintegration, whereby the proteins contained in the substance are dissolved into the solution;

during the step of homogenizing, extracting thermal energy from the solution introduced by the homogenization so that the temperature of the solution is maintained at room temperature;

separating insoluble components from the solution;

neutralizing the solution;

desalinating the solution via diafiltration; and

concentrating the proteins contained in the solution by ultrafiltration followed by a drying process.

3. A method for the production of proteins suitable for foodstuff from a protein-containing, plant based substance, comprising the steps of:

separating organoleptic compounds from the protein-containing substance by acidic extraction and subsequent hot-filtration;

after the step of separating organoleptic compounds from the protein-containing substance, homogenizing a mixture of the protein-containing substance and an alkaline solvent having a pH greater than 11.5 to form a solution, said homogenizing conducted at room temperature and by high pressure disintegration, whereby the proteins contained in the substance are dissolved into the solution;

during the step of homogenizing, extracting thermal energy from the solution introduced by the homogenization so that the temperature of the solution is maintained at room temperature;

separating insoluble components from the solution;

neutralizing the solution;

desalinating the solution; and

concentrating the proteins contained in the solution by a drying process.

4. The method according to claim 3, wherein the acidic extraction is performed with ethanol and glacial acetic acid.

5. A method for the production of proteins suitable for foodstuff from a protein-containing, plant based substance, comprising the steps of:

defattening the protein-containing substance by extraction with hexane;

after the defattening step, homogenizing a mixture of the protein-containing substance and an alkaline solvent having a pH greater than 11.5 to form a solution, said homogenizing conducted at room temperature and by high pressure disintegration, whereby the proteins contained in the substance are dissolved into the solution;

during the step of homogenizing, extracting thermal energy from the solution introduced by the homogenization so that the temperature of the solution is maintained at room temperature;

separating insoluble components from the solution;

neutralizing the solution;

desalinating the solution; and

concentrating the proteins contained in the solution by a drying process.

6. A method for the production of proteins suitable for foodstuff from a protein-containing, plant based substance, comprising the steps of:

acidifying the protein-containing substance;

after the acidifying step, homogenizing a mixture of the protein-containing substance and an alkaline solvent having a pH greater than 11.5 to form a solution, said homogenizing conducted at room temperature and by high pressure disintegration, whereby the proteins contained in the substance are dissolved into the solution;

during the step of homogenizing, extracting thermal energy from the solution introduced by the homogenization so that the temperature of the solution is maintained at room temperature;

separating insoluble components from the solution;

neutralizing the solution;

desalinating the solution; and

concentrating the proteins contained in the solution by a drying process.

7. A method for the production of proteins suitable for foodstuff from a protein-containing, plant based substance, comprising the steps of:

homogenizing a mixture of the protein-containing substance and an alkaline solvent having a pH greater than 11.5 to form a solution, said homogenizing conducted at room temperature and by high pressure disintegration in the presence of hydrogen peroxide, whereby the proteins contained in the substance are dissolved into the solution;

during the step of homogenizing, extracting thermal energy from the solution introduced by the homogenization so that the temperature of the solution is maintained at room temperature;

separating insoluble components from the solution;

neutralizing the solution;

desalinating the solution; and

concentrating the proteins contained in the solution by a drying process.

8. A method for the production of proteins suitable for foodstuff from a protein-containing, plant based substance, comprising the steps of:

homogenizing a mixture of the protein-containing substance and an alkaline solvent having a pH of approximately 12.5 to form a solution, said homogenizing conducted at room temperature and by high pressure disintegration, whereby the proteins contained in the substance are dissolved into the solution;

during the step of homogenizing, extracting thermal energy from the solution introduced by the homogenization so that the temperature of the solution is maintained at room temperature;

separating insoluble components from the solution;

neutralizing the solution;

desalinating the solution; and

concentrating the proteins contained in the solution by a drying process.

9. A method for the production of proteins suitable for foodstuff from a protein-containing, plant based substance, comprising the steps of:

homogenizing a mixture of the protein-containing substance and a detergent to form a solution, said homogenizing conducted at room temperature and by high pressure disintegration, whereby the proteins contained in the substance are dissolved into the solution;

during the step of homogenizing, extracting thermal energy from the solution introduced by the homogenization so that the temperature of the solution is maintained substantially at room temperature;

separating insoluble components from the solution;

neutralizing the solution;

desalinating the solution; and

concentrating the proteins contained in the solution by a drying process.

10. A method for the production of proteins suitable for foodstuff from a protein-containing, plant based substance, comprising the steps of:

homogenizing a mixture of the protein-containing substance and sodium dodecylsulfate (SDS) to form a solution, said homogenizing conducted at room temperature and by high pressure disintegration, whereby the proteins contained in the substance are dissolved into the solution;

during the step of homogenizing, extracting thermal energy from the solution introduced by the homogenization;

separating insoluble components from the solution;

neutralizing the solution;

desalinating the solution; and

concentrating the proteins contained in the solution by a drying process.

11. The method according to claim 10, wherein the sodium dodecylsulfate (SDS) is precipitated after the disintegration using potassium salts.

12. A method for the production of proteins suitable for foodstuff from a protein-containing, plant based substance, comprising the steps of:

homogenizing a mixture of the protein-containing substance and a detergent to form a solution, said homogenizing conducted at room temperature and by high pressure disintegration, whereby the proteins contained in the substance are dissolved into the solution;

during the step of homogenizing, extracting thermal energy from the solution introduced by the homogenization;

separating insoluble components from the solution;

neutralizing the solution;

desalinating the solution via diafiltration; and

concentrating the proteins contained in the solution by ultrafiltration followed by a drying process.

13. A method for the production of proteins suitable for foodstuff from a protein-containing, plant based substance, comprising the steps of:

separating organoleptic compounds from the protein-containing substance by acidic extraction and subsequent hot-filtration;

after the step of separating organoleptic compounds from the protein-containing substance, homogenizing a mixture of the protein-containing substance and a detergent to form a solution, said homogenizing conducted at room temperature and by high pressure disintegration, whereby the proteins contained in the substance are dissolved into the solution;

during the step of homogenizing, extracting thermal energy from- the solution introduced by the homogenization;

separating insoluble components from the solution;

neutralizing the solution;

desalinating the solution; and

concentrating the proteins contained in the solution by a drying process.

14. The method according to claim 13, wherein the acidic extraction is performed with ethanol and glacial acetic acid.

15. A method for the production of proteins suitable for foodstuff from a protein-containing, plant based substance, comprising the steps of:

defattening the protein-containing substance by extraction with hexane;

after the defattening step, homogenizing a mixture of the protein-containing substance and a detergent to form a solution, said homogenizing conducted at room temperature and by high pressure disintegration, whereby the proteins contained in the substance are dissolved into the solution;

during the step of homogenizing, extracting thermal energy from the solution introduced by the homogenization;

separating insoluble components from the solution;

neutralizing the solution;

desalinating the solution; and

concentrating the proteins contained in the solution by a drying process.

16. A method for the production of proteins suitable for foodstuff from a protein-containing, plant based substance, comprising the steps of

acidifying the protein-containing substance;

after the acidifying step, homogenizing a mixture of the protein-containing substance and a detergent to form a solution, said homogenizing conducted at room temperature and by high pressure disintegration, whereby the proteins contained in the substance are dissolved into the solution;

during the step of homogenizing, extracting thermal energy from the solution introduced by the homogenization;

separating insoluble components from the solution;

neutralizing the solution;

desalinating the solution; and

concentrating the proteins contained in the solution by a drying process.

17. A method for the production of proteins suitable for foodstuff from a protein-containing, plant based substance, comprising the steps of:

homogenizing a mixture of the protein-containing substance and a detergent to form a solution, said homogenizing conducted at room temperature and by high pressure disintegration in the presence of hydrogen peroxide, whereby the proteins contained in the substance are dissolved into the solution;

during the step of homogenizing, extracting thermal energy from the solution introduced by the homogenization;

separating insoluble components from the solution;

neutralizing the solution;

desalinating the solution; and

concentrating the proteins contained in the solution by a drying process.