Electric switch, especially for electric hand tools

• US 5,798,584 A
• Filed: 03/12/1996
• Issued: 08/25/1998
• Est. Priority Date: 03/13/1995
• Status: Expired due to Term

• Current Assignee: Marquardt GmbH (J U J Marquardt KG)
• Original Assignee: Marquardt GmbH (J U J Marquardt KG)
• Inventors: Mueller, Jens, Geiger, August, Schaeffeler, Alois
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): JONES, JUDSON
• Application Number:
  US08/614,204
• Time in Patent Office: 896 Days
• Field of Search: 310/50, 310/47, 310/46, 310/64
• US Class Current: 310/50
• CPC Class Codes: H01H 2009/065 Battery operated hand tools in which the battery and the switch are directly connected
• CPC Class Codes: H01H 9/04 Dustproof, splashproof, drip-proof, waterproof, or flameproof casings
• CPC Class Codes: H01H 9/06 Casing of switch constituted by a handle serving a purpose other than the actuation of the switch, e.g. by the handle of a vacuum cleaner
• CPC Class Codes: H01H 9/061 enclosing a continuously variable impedance
• CPC Class Codes: H01H 9/063 enclosing a reversing switch
• CPC Class Codes: H01H 9/52 Cooling of switch parts cooling of contacts H01H1/62

Abstract

The invention relates to an electric switch (1), especially for use for an electric hand tool having an electric motor, such as a battery-operated electric tool having a direct-current motor. The switch (1) possesses a housing (2) for receiving a contact system, a movable actuating member which acts on at least one switch contact of the contact system, and control electronics (26) located in the housing (2) as well as an associated power semiconductor (28) for varying the rotational speed of the electric motor. The power semiconductor (28) is connected via a current-bearing and heat-conducting carrier part (31) to the contact system located in the housing (2) and, further, is heat-conductively connected to a cooling body (34) located on the outside of the housing (2). The carrier part (31) extends through a wall perforation (33) of the housing (2) at least as far as the cooling body (34). To simplify assembly, the cooling body (34) is held directly on the carrier part (31) non-positively and/or positively without additional fastening means.

Claims

1. An electric switch for an electric hand tool, comprising

(a) a housing defined by housing walls;

one of said housing walls having a throughgoing aperture;

(b) a contact assembly supported in said housing;

(c) a movable actuating member for switching said contact assembly;

(d) control electronics, including a power semiconductor, supported in said housing for controlling a motor of the electric hand tool;

(e) a cooling body disposed externally of said housing;

said cooling body having a throughgoing orifice in alignment with said throughgoing aperture of said housing wall;

(f) a heat-conducting and electrically conducting carrier part supported in said housing and being electrically and heat-conductingly connected to said power semiconductor;

said carrier part extending through said throughgoing aperture of said housing wall and said throughgoing orifice of said cooling body;

said carrier part being oriented substantially perpendicularly to said cooling body and being in a heat-transferring contact therewith; and

(g) fastening means for holding said cooling body against said housing wall;

said fastening means including cooperating parts formed on said carrier part and said cooling body for directly affixing said cooling body to said carrier part by at least one of frictional engagement and form-fitting engagement.

2. The electric switch as defined in claim 1, wherein said cooling body is a flat, plate-shaped component.

3. The electric switch as defined in claim 1, wherein said cooling body is of metal.

4. The electric switch as defined in claim 3, wherein said metal is one of aluminum and copper.

5. The electric switch as defined in claim 1, wherein said power semiconductor is disposed in said throughgoing aperture of said housing wall and said throughgoing aperture is covered by said cooling body.

6. The electric switch as defined in claim 1, further comprising a bearing plate supported in said housing and carrying a component of said contact assembly;

said carrier part being integral with said bearing plate and extending at an angle therefrom.

7. The electric switch as defined in claim 1, further comprising a cooling tab being in contact with said power semiconductor and said carrier part.

8. The electric switch as defined in claim 1, wherein said one wall of said housing has an outer face provided with a depression;

said depression surrounding said orifice and a portion of said carrier part projecting through said orifice.

9. The electric switch as defined in claim 8, wherein said carrier part has a conical tip projecting beyond said orifice and surrounded by said depression;

further wherein said cooling body is held on said carrier part by frictional engagement between said carrier part and a wall portion of said cooling body defining said orifice through which said carrier part passes.

10. The electric switch as defined in claim 9, wherein a portion of said carrier part projecting beyond said orifice is offset in said depression with respect to said orifice.

11. The electric switch as defined in claim 9, wherein a portion of said carrier part projecting beyond said orifice is calked to said cooling body.

12. The electric switch as defined in claim 1, further comprising a sealing edge formed on said wall as an integral part thereof;

said sealing edge fully surrounding said throughgoing aperture and projecting outwardly toward said cooling body and being in a sealing contact therewith.

13. The electric switch as defined in claim 12, wherein said sealing edge includes a sealing lip being in a sealing contact with said cooling body.

14. The electric switch as defined in claim 12, wherein said securing means holds said cooling body relative to said carrier part such that said cooling body is pressed against said sealing edge.

15. The electric switch as defined in claim 12, wherein said housing is of a thermoplastic material.

16. The electric switch as defined in claim 15, wherein said material is a glass fiber reinforced polyamide.

17. The electric switch as defined in claim 16, wherein said sealing edge has a thickness less than a thickness of said one wall of said housing.

18. The electric switch as defined in claim 12, wherein said sealing edge includes a resilient sealing lip projecting from said one wall of said housing towards said cooling body;

said cooling body having a groove for receiving said sealing lip.

19. The electric switch as defined in claim 18, wherein said sealing lip projects from said one wall of said housing towards said cooling body at an angle of between 50°

-90°

.

20. The electric switch as defined in claim 1, further comprising connecting clips coupled to said contact assembly and situated externally of said housing;

said contact clips being adapted to be coupled to terminals of a battery.

21. The electric switch as defined in claim 1, further comprising

(h) a changeover switch situated in said housing and coupled to said control electronics for selectively changing a direction of rotation of the tool motor;

(i) an actuating lever connected to said changeover switch for operating said changeover switch;

(j) a hook element formed on said actuating lever; and

(k) a slotted piece disposed in said housing and being engaged by said hook element for generating a pressure point and catch positions during changeover.

22. The electric switch as defined in claim 21, wherein hook element and said slotted piece are of a plastic material.

23. The electric switch as defined in claim 1, wherein said fastening means constitutes a sole fastening means for holding said cooling body against said housing wall.

24. An electric switch for an electric hand tool, comprising

(a) a housing defined by housing walls;

one of said housing walls having a throughgoing aperture;

(b) a contact assembly supported in said housing;

(c) a movable actuating member for switching said contact assembly;

(d) control electronics, including a power semiconductor, supported in said housing for controlling a motor of the electric hand tool;

(e) a cooling body disposed externally of said housing;

(f) a heat-conducting and electrically conducting carrier part supported in said housing and being electrically and heat-conductingly connected to said power semiconductor;

said carrier part extending through said throughgoing aperture of said housing wall to said cooling body and being in a heat-transferring contact therewith; and

(g) cooperating snap-in means provided on said housing and said cooling body for affixing said cooling body to said housing.

25. The electric switch as defined in claim 24, wherein said snap-in means comprises

(a) detent elements including one of catch hooks, nipples, bosses and studs formed on said housing;

and

(b) recesses provided in said cooling body for receiving said detent elements in a snap-in connection.

26. The electric switch as defined in claim 24, further comprising fastening means for holding said cooling body against said housing wall;

said fastening means including cooperating parts formed on said carrier part and said cooling body for directly affixing said cooling body to said carrier part by at least one of a frictional engagement and a form-fitting engagement.