Adjustable hinge

• US 5,799,370 A
• Filed: 06/12/1996
• Issued: 09/01/1998
• Est. Priority Date: 06/12/1996
• Status: Expired due to Fees

• Current Assignee: National Manufacturing Company (Stanley Black & Decker, Inc.)
• Original Assignee: Stanley Works Limited (Stanley Black & Decker, Inc.)
• Inventors: Brielmann, Kevin C., Davidian, Richard M.
• Primary Examiner(s): SPRUILL, ROBERT
• Assistant Examiner(s): Gurley, Donald M.
• Application Number:
  US08/662,036
• Time in Patent Office: 811 Days
• Field of Search: 16/235, 16/236, 16/237, 16/239, 16/240, 16/241, 16/242, 16/245, 16/246, 16/247
• US Class Current: 16/236
• CPC Class Codes: E05D 2003/025 having three knuckles
• CPC Class Codes: E05D 2007/0461 in angular arrangement to the wing or the frame
• CPC Class Codes: E05D 2007/0476 Pocket hinges
• CPC Class Codes: E05D 7/0415 with adjusting drive means
• CPC Class Codes: E05D 7/0423 Screw-and-nut mechanisms E05D7/0407, E05D7/043 take precedence
• CPC Class Codes: E05Y 2900/132 Doors

Abstract

An adjustable hinge has a first leaf and an adjustable leaf mounting assembly which includes a second leaf, a bracket, a cam and an adjusting screw. The second leaf is mounted on the bracket and has one end extending beyond the bracket and pivotally engaged with the first leaf. The cam is rotatably mounted on the bracket and cooperates with a cam follower surface on the second leaf. The adjusting screw has a shank threadably engaged in the second leaf intermediate its ends and has its free end abutting the bracket. In operation, the rotation of the adjusting screw pivots the one end of the second leaf relative to the bracket and the rotation of the cam moves the second leaf vertically relative to the bracket.

Claims

1. An adjustable hinge for pivotally mounting a door to a frame, comprising:

(a) a first leaf adapted to be mounted on one of a frame and a door;

(b) an adjustable leaf mounting assembly adapted to be mounted on the other of the frame and door and including

(i) a bracket;

(ii) a second leaf mounted on said bracket and having one end extending beyond said bracket and pivotally engaged with said first leaf;

(iii) a cam rotatably mounted on said bracket and cooperating with a cam follower surface on said second leaf; and

(iv) an adjusting screw having a shank threadably engaged in said second leaf intermediate the ends thereof and having its free end abutting said bracket, whereby the rotation of said adjusting screw pivots said one end of said second leaf relative to said bracket and the rotation of said cam moves said second leaf vertically relative to said bracket.

2. The adjustable hinge in accordance with claim 1 wherein said cam includes means for rotating said cam, said cam follower surface is provided by a recess in said second leaf in which said cam is rotatably seated, said cam follower surface bearing upon said cam.

3. The adjustable hinge in accordance with claim 2 wherein said cam is of generally cylindrical configuration mounted for rotation about an eccentric axis.

4. The adjustable hinge in accordance with claim 3 wherein said recess in said second leaf is a horizontally extending slot.

5. The adjustable hinge in accordance with claim 1 wherein said bracket includes a locking portion, said locking portion and said cam having interengaging means for controlling rotation of said cam relative to said bracket.

6. The adjustable hinge in accordance with claim 5 wherein said interengaging means on said locking portion and said cam include tooth surfaces on said cam and cooperating tooth surfaces on said locking portion whereby said teeth abut and prevent inadvertent rotation of said cam relative to said locking portion.

7. The adjustable hinge in accordance with claim 6 wherein said cam has a cylindrical shaft extending eccentrically from said one end thereof and said locking portion has a circular aperture in which said cam shaft is disposed, said teeth of said cam being disposed about said cam shaft and said teeth of said locking portion being disposed concentrically of said circular aperture.

8. The adjustable hinge in accordance with claim 6 wherein the angular spacing of said teeth of said cam and said locking member is unequal whereby only a portion of the number of said teeth abut and control rotation of said cam relative to said locking member.

9. The adjustable hinge in accordance with claim 6 wherein said teeth of said cam and said locking member are cooperatively configured to allow rotation in one direction.

10. The adjustable hinge in accordance with claim 1 wherein said bracket includes means pivotally engaging the other end of said second leaf on said bracket.

11. The adjustable hinge in accordance with claim 10 wherein said means pivotally engaging said second leaf includes a recess in said bracket in which the other end of said second leaf is pivotally seated.

12. The adjustable hinge in accordance with claim 10 wherein said means pivotally engaging said bracket includes a cover portion and a base portion, said second leaf being disposed between said cover portion and said base portion.

13. The adjustable hinge in accordance with claim 1 wherein said means pivotally mounting said second leaf includes a vertically extending shaft fixed on said bracket, the other end of said second leaf having a vertically extending barrel, said barrel being pivotable about and axially movable upon said shaft.

14. The adjustable hinge in accordance with claim 13 wherein said barrel of said second leaf is provided by a pair of knuckles, said cam follower surface is provided by a recess in said second leaf between said knuckles in which said cam is rotatably seated, said cam follower surface bearing upon said cam.

15. An adjustable hinge for pivotally mounting a door to a frame, comprising:

(a) a first leaf adapted to be mounted on one of a frame and a door;

(b) an adjustable leaf mounting assembly adapted to be mounted on the other of the frame and door and including

(i) a bracket including a locking portion;

(ii) a second leaf mounted on said bracket and having one end extending beyond said bracket and pivotally engaged with said first leaf, said bracket including means pivotally engaging the other end of said second leaf on said bracket;

(iii) a cam rotatably mounted on said bracket and cooperating with a cam follower surface on said second leaf, said locking portion and said cam having interengaging means for controlling rotation of said cam relative to said bracket, said cam including means for rotating said cam, said cam follower surface provided by a recess in said second leaf in which said cam is rotatably seated, said cam follower surface bearing upon said cam, said cam having interengaging means for controlling rotation of said cam relative to said bracket; and

(iv) an adjusting screw having a shank threadably engaged in said second leaf intermediate the ends thereof and having its free end abutting said bracket, whereby the rotation of said adjusting screw pivots said one end of said second leaf relative to said bracket and the rotation of said cam moves said second leaf vertically relative to said bracket.

16. The adjustable hinge in accordance with claim 15 wherein said interengaging means on said locking portion and said cam include tooth surfaces on said cam and cooperating tooth surfaces on said locking portion whereby said teeth abut and prevent inadvertent rotation of said cam relative to said locking portion.

17. The adjustable hinge in accordance with claim 16 wherein said cam has a cylindrical shaft extending eccentrically from said one end thereof and said locking portion has a circular aperture in which said cam shaft is disposed, said teeth of said cam being disposed about said cam shaft and said teeth of said locking portion being disposed concentrically of said circular aperture, the angular spacing of said teeth of said cam and said locking member is unequal whereby only a portion of the number of said teeth abut and control rotation of said cam relative to said locking member, and said teeth of said cam and said locking member are cooperatively configured to allow rotation in one direction.

18. The adjustable hinge in accordance with claim 15 wherein said means pivotally engaging said second leaf includes a recess in said bracket in which the other end of said second leaf is pivotally seated, said means pivotally engaging said bracket includes a cover portion and a base portion, and said second leaf being disposed between said cover portion and said base portion.

19. The adjustable hinge in accordance with claim 15 wherein said means pivotally mounting said second leaf includes a vertically extending shaft fixed on said bracket, the other end of said second leaf having a vertically extending barrel, said barrel being pivotable about and axially movable upon said shaft, said barrel of said second leaf is provided by a pair of knuckles, said cam follower surface is provided by a recess in said second leaf between said knuckles in which said cam is rotatably seated, and said cam follower surface bearing upon said cam.