Externally fired combined cycle gas turbine

• US 5,799,490 A
• Filed: 01/31/1996
• Issued: 09/01/1998
• Est. Priority Date: 03/03/1994
• Status: Expired due to Term

• Current Assignee: Ormat Technologies Incorporated (Ormat Industries Limited)
• Original Assignee: Ormat Industries Limited
• Inventors: Bronicki, Lucien Y., Goldman, Daniel, Sinia, Joseph
• Primary Examiner(s): Lazarus, Ira S.
• Assistant Examiner(s): Basichas, Alfred
• Application Number:
  US08/594,475
• Time in Patent Office: 944 Days
• Field of Search: 60/655, 60/670, 60/682, 60/683
• US Class Current: 60/655
• CPC Class Codes: F01K 23/04 condensation heat from one cycle heating the fluid in another cycle
• CPC Class Codes: F01K 23/067 the combustion heat coming from a gasification or pyrolysis process, e.g. coal gasification gas turbines with fuel gasifiers F02C3/28
• CPC Class Codes: F02C 1/04 the working fluid being heated indirectly in a fluidised-bed combustor F02C3/205
• CPC Class Codes: Y02E 20/16 Combined cycle power plant [CCPP], or combined cycle gas turbine [CCGT]
• CPC Class Codes: Y02E 20/18 Integrated gasification combined cycle [IGCC], e.g. combined with carbon capture and storage [CCS]

Abstract

An externally fired gas turbine system according to the present invention has a compressor for compressing ambient air and producing compressed air, an air heat exchanger for heating the compressed air to produce heated compressed air, a turbine for expanding the heated compressed air to produce heat depleted expanded air, and a generator connected to the turbine for generating electricity. According to the present invention, the system also includes combustible products producing apparatus for processing fuel to produce combustible products that include combustible gases and an external combustion chamber for burning the combustible products and transferring heat to the air heat exchanger and producing heat depleted combustion products. The system also includes a closed Rankine cycle steam power plant having a water heat exchanger for vaporizing water and producing steam using heat contained in the heat depleted combustion products. The power plant further includes a steam turbine for expanding the steam producing power and expanded steam, and a steam condenser for condensing the expanded steam producing condensate that is returned to the water heat exchanger.

Claims

1. A power plant comprising:

a) a steam vaporizer for producing steam only by the indirect contact of combustion products with water in said steam vaporizer;

b) a steam turbine coupled to a generator and responsive to said steam for producing expanded steam and driving the generator which produces electricity;

c) means including a steam condenser containing organic fluid and responsive to said expanded steam for producing vaporized organic fluid and steam condensate;

d) means for returning said steam condensate to said steam vaporizer;

e) a primary organic fluid turbine coupled to a generator and responsive to said vaporized organic fluid for producing expanded organic fluid vapor and driving the generator which produces electricity;

f) an organic fluid condenser for extracting heat from and condensing said expanded organic fluid vapor and producing organic fluid condensate;

g) means for returning said organic fluid condensate to said steam condenser; and

h) apparatus for producing said combustion products, said apparatus including;

(1) an air compressor for compressing ambient air and producing compressed air;

(2) a combustor within which fuel is burned for heating said compressed air and producing combustion products;

(3) a gas turbine coupled to said air compressor for expanding the combustion products and driving said air compressor and producing expanded combustion products; and

(4) means for supplying said expanded combustion products to said steam vaporizer.

2. A system according to claim 1 wherein said air compressor comprises multiple stages, and cooling apparatus is provided for cooling the air between said stages.

3. A system according to claim 2 wherein said cooling apparatus includes a primary intercooler between successive stages, said primary intercooler containing an organic fluid that is vaporized by the cooling of the air compressed by the previous stage thereby producing vaporized organic fluid, a secondary organic vapor turbine responsive to said vaporized organic fluid for generating power and producing expanded vaporized organic fluid, condenser means for condensing said expanded organic vapor, and means for returning condensate produced by said condenser means to said primary intercooler.

4. A system according to claim 3 wherein the primary and secondary organic vapor turbines are coupled together and drive a single generator.

5. A system according to claim 3 wherein said condenser means and said organic fluid condenser are the same condenser.

6. A system according to claim 5 wherein said same condenser is air-cooled.

7. A system according to claim 1 wherein said means for applying said expanded combustion products includes:

a) a secondary air compressor for producing compressed air;

b) an indirect heat exchanger for receiving the compressed air produced by said secondary air compressor and said expanded combustion products thereby producing heated compressed air and cooled expanded combustion products;

c) an air turbine for expanding said heated compressed air and producing expanded air; and

d) a generator coupled to said air turbine for generating power in response to the expansion of heated compressed air by said air turbine.

8. A system according to claim 7 wherein said means including a steam condenser includes an organic fluid preheater that receives said expanded steam and organic fluid condensate for producing preheated organic fluid, and an indirect heat exchanger that receives said preheated organic fluid and said expanded air for vaporizing said preheated organic fluid which is supplied to said primary organic vapor turbine.

9. A system according to claim 7 wherein said secondary air compressor comprises multiple stages, and further cooling apparatus is provided for cooling the air between said stages.

10. A system according to claim 9 wherein said further cooling apparatus includes a secondary intercooler between successive stages, said secondary intercooler containing an organic fluid that is vaporized by the cooling of the air compressed by the previous stage thereby producing vaporized organic fluid, means for supplying the last mentioned vaporized organic fluid to said secondary organic vapor turbine in parallel with vaporized organic fluid produced by said primary intercooler, and means for returning condensate produced by said condenser means to said secondary intercooler.

11. An externally fired gas turbine system of the type having a first compressor for compressing ambient air and producing compressed air, an air heat exchanger for heating the compressed air to produce heated compressed air, a turbine for expanding the heated and compressed air to produce expanded air, and a generator connected to the turbine for generating electricity, said system comprising:

a) combustible products producing apparatus for processing fuel to produced combustible products that include combustible gases;

b) an external combustion chamber operatively associated with said air heat exchanger for burning said combustible products and transferring heat to said compressed air in the air heat exchanger and producing heat depleted combustion products;

c) a closed Rankine cycle power plant having a water heat exchanger for vaporizing water and producing steam using heat contained in said heat depleted combustion products, a steam turbine for expanding the steam and producing power and expanded steam, a steam condenser for condensing the expanded steam and producing condensate, and means for returning said condensate to said water heat exchanger; and

d) means for supplying additional gases to said external combustion chamber for combining with said combustion products including a gas turbine system having a second compressor for compressing ambient air and producing compressed air, a combustor within which fuel is burned for heating the compressed air to produce combustion air, a gas turbine for expanding the combustion air to produce said additional gases, and a generator connected to said gas turbine for generating electricity.

12. A system according to claim 11 wherein the compressor of said means for supplying comprises multiple stages, and an intercooler for cooling the air between the stages.

13. A system according to claim 12 wherein the intercooler of said means for supplying contains an organic fluid that is vaporized by the cooling of the air compressed by the previous stage producing vaporized organic fluid, means for applying said vaporized organic fluid to an organic fluid turbine for generating power and producing expanded vaporized organic fluid, an organic fluid condenser for condensing said expanded organic fluid, and means for returning organic fluid condensed in said organic fluid condenser to said intercooler.

14. A system according to claim 13 wherein said organic fluid condenser is air cooled.

15. A system according to claim 11 wherein the compressor of said means for supplying comprises multiple stages, and an intercooler for cooling the air between the stages.

16. A system according to claim 15 wherein the intercooler of said means for supplying contains an organic fluid that is vaporized by the cooling of the air compressed by the previous stage producing vaporized organic fluid, and means for applying said vaporized organic fluid to said organic fluid turbine for generating power and producing expanded vaporized organic fluid.

17. A power plant comprising:

a) a steam vaporizer responsive to combustion products for vaporizing water into steam;

b) a steam turbine coupled to a generator and responsive to said steam for producing expanded steam and driving the generator which produces electricity;

c) a steam condenser containing organic fluid and responsive to said expanded steam for producing steam condensate and preheated organic fluid;

d) means for returning said steam condensate to said steam vaporizer;

e) a heat exchanger responsive to heated air for vaporizing said preheated organic fluid;

f) a primary organic fluid turbine coupled to a generator and responsive to said vaporized organic fluid for producing expanded organic fluid vapor and driving the generator which produces electricity;

g) an organic fluid condenser for extracting heat from and condensing said expanded organic fluid vapor and producing organic fluid condensate;

h) means for returning said organic fluid condensate to said steam condenser;

i) apparatus for producing said combustion products, said apparatus including;

(1) an air compressor for compressing ambient air and producing compressed air;

(2) a combustor within which fuel is burned for heating said compressed air and producing combustion products;

(3) a gas turbine coupled to said air compressor for expanding the combustion products and driving said air compressor and producing exhaust gases; and

(4) means for supplying said exhaust gases to said steam vaporizer; and

j) apparatus for producing said heated air including;

(1) an additional air compressor for compressing ambient air and producing additional compressed air;

(2) an additional heat exchanger for indirectly contacting said additional compressed air with said exhaust gases before the latter are supplied to said steam vaporizer and producing heated additional compressed air;

(3) an air turbine coupled to a generator and responsive to said heated additional air for producing expanded additional air and driving the generator which produces electricity; and

(4) means for supplying said expanded additional air to said heat exchanger.