Plunger/ram assembly adapted for a fluid injector

• US 5,800,388 A
• Filed: 02/29/1996
• Issued: 09/01/1998
• Est. Priority Date: 02/29/1996
• Status: Expired due to Fees

• Current Assignee: Antares Pharma Incorporated
• Original Assignee: Medi-Ject Corporation
• Inventors: Mulhauser, Paul, Schiff, David
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): TRUONG, KEVIN THAO
• Application Number:
  US08/609,140
• Time in Patent Office: 915 Days
• Field of Search: 604/68, 604/135, 604/49, 604/69, 604/70, 604/134, 604/143
• US Class Current: 604/68
• CPC Class Codes: A61M 2005/5073 by breaking or rupturing the connection parts
• CPC Class Codes: A61M 5/30 Syringes for injection by jet action, without needle, e.g. for use with replaceable ampoules or carpules
• CPC Class Codes: A61M 5/5066 Means for preventing re-use by disconnection of piston and piston-rod

Abstract

A plunger/ram assembly adapted for a hypodermic fluid injector having a nozzle body defining a fluid chamber and an orifice communicating with the chamber. The plunger/ram assembly comprises a plunger adapted to be movably positioned in the chamber and a ram assembly. The ram assembly is operatively connected to the plunger for drawing fluid into and expelling fluid out the chamber through the orifice. The ram assembly includes first and second driving members spaced apart by a preselected free travel distance and a resilient biasing member having a preselected preload. The resilient biasing member is operatively disposed for maintaining the free travel distance when the preload is greater than a force applied to the first driving member. The maximum fluid pressure generated by the plunger/ram assembly is controlled by a free travel distance or gap existing between first and second driving members before the injector is fired. Prior to firing, the gap is accurately maintained during movement of the plunger/ram assembly by a resilient spring member. This arrangement ensures that the injected fluid will be delivered to the patient'"'"'s body at a desired pressure sufficient to properly pierce the patient'"'"'s skin or the like.

Claims

1. A plunger/ram assembly adapted for a fluid injector having a nozzle body defining a fluid chamber, an orifice communicating with the chamber, and a ram for communicating a force to the plunger/ram assembly, said plunger/ram assembly comprising:

a plunger adapted to be movably positioned in said chamber; and

a ram assembly operatively connected to the plunger for drawing fluid into and expelling fluid out the chamber through the orifice, said ram assembly including first and second driving members spaced apart by a preselected free travel distance and a resilient biasing member having a preselected preload, said plunger connected to the second driving member, said resilient biasing member operatively disposed for maintaining said free travel distance when said preload is greater the force applied to the plunger/ram assembly.

2. The plunger/ram assembly of claim 1, wherein said resilient biasing member is operatively disposed for collapsing said free travel distance when said preload is smaller than a force applied to the first driving member and when resistance of the plunger to movement is greater than the force applied to the first driving member.

3. The plunger/ram assembly of claim 2, wherein said plunger is removably connected to the second driving member.

4. The plunger/ram assembly of claim 3, wherein said plunger includes a first end portion facing the second driving member and a second end portion adapted to face the orifice of the chamber, said second driving member including a first end portion facing the first driving member and a second end portion facing the first end portion of the plunger, wherein the first end portion of the plunger and the second end portion of the second driving member include releasable engagement means which form the removable connection.

5. The plunger/ram assembly of claim 4, wherein the releasable engagement means is adapted to cooperate with the chamber so as to be maintained in an engaged state when the plunger/ram assembly is positioned within the chamber, and can be disengaged when removed from the chamber.

6. The plunger/ram assembly of claim 1, wherein when a force exceeding the preload of the resilient biasing member is applied to the first driving member in a direction towards the second driving member, the first driving member moves across said free travel distance toward the second driving member for urging the second driving member and plunger toward the orifice to expel fluid from the chamber.

7. The plunger/ram assembly of claim 6, wherein said first driving member includes a first end portion connected to the fluid infector ram and a second end portion facing the first end portion of the second driving member, one of said oppositely facing end portions of the first and second driving members having a concave semi-spherical surface, the other of said oppositely facing end portions of the first and second driving members having a convex semi-spherical surface which conforms to said concave semi-spherical surface, said semi-spherical surfaces being resiliently spaced apart by the resilient biasing member according said free travel distance.

8. The plunger/ram assembly of claim 1, wherein said resilient biasing member is a resilient spring.

9. The plunger/ram assembly of claim 8, wherein said ram assembly further includes a sleeve, said spring being disposed within the sleeve between the first and second driving members.

10. The plunger/ram assembly of claim 9, wherein said second driving member includes a tail portion facing the first driving member, said tail portion having a preselected length which controls said free travel distance.

11. The plunger/ram assembly of claim 10, wherein said tail portion of the second driving member has an adjustable length to selectively vary the free travel distance.

12. The plunger/ram assembly of claim 11, wherein said second driving member includes a bushing connected to said sleeve and having a threaded bore, said tail portion having a threaded stem movably positioned in the bore of the bushing, said threaded stem having a slot facing the plunger.

13. The plunger/ram assembly of claim 1, further including means for adjusting said free travel distance.

14. The plunger/ram assembly of claim 1, wherein said second driving member includes specific indicia indicating a corresponding predetermined resultant magnitude of said free travel distance.

15. The plunger/ram assembly of claim 14, wherein said indicia includes a preselected color code, selected from different color codes, corresponding to a respective preselected magnitude of said free travel distance.

16. The plunger/ram assembly of claim 1, further including preselected indicia marked on the ram assembly indicating a corresponding resultant preselected magnitude of said free travel distance.

17. A fluid injector, comprising:

a nozzle body defining a fluid chamber and an orifice communicating with the chamber; and

a plunger/ram assembly having a ram for communicating a force to the plunger/ram assembly, said plunger/ram assembly comprising;

a plunger movably positioned in said chamber; and

a ram assembly operatively connected to the plunger for drawing fluid into and expelling fluid out the chamber through the orifice, said ram assembly including first and second driving members spaced apart by a preselected free travel distance and a resilient biasing member having a preselected preload, said plunger connected to the second driving member, said resilient biasing member operatively disposed for maintaining said free travel distance when said preload is greater than the force applied to the plunger/ram assembly and for collapsing said free travel distance when said preload is smaller than the force applied to the plunger/ram assembly and when resistance of the plunger to movement is greater than the force applied to the plunger/ram assembly.