Refrigeration system

• US 5,802,860 A
• Filed: 04/25/1997
• Issued: 09/08/1998
• Est. Priority Date: 04/25/1997
• Status: Expired due to Fees

• Current Assignee: Hill Phoenix Incorporated (Dover Corporation)
• Original Assignee: Tyler Refrigeration Corp. (Carrier Global Corporation)
• Inventors: Barrows, Richard C.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US08/843,097
• Time in Patent Office: 501 Days
• Field of Search: 62/197, 62/DIG. 17, 62/513, 62/179, 62/126
• US Class Current: 62/126
• CPC Class Codes: F25B 2400/16 Receivers
• CPC Class Codes: F25B 2400/19 Pumping down refrigerant from one part of the cycle to another part of the cycle, e.g. when the cycle is changed from cooling to heating, or before a defrost cycle is started
• CPC Class Codes: F25B 2600/19 Refrigerant outlet condenser temperature
• CPC Class Codes: F25B 41/20 Disposition of valves, e.g. of on-off valves or flow control valves expansion valves F25B41/31
• CPC Class Codes: F25B 45/00 Arrangements for charging or discharging refrigerant
• CPC Class Codes: F25B 49/027 Condenser control arrangements

Abstract

A refrigeration system which controls subcooling by controlling the amount of refrigerant diverted from the condenser to the receiver based upon the difference in temperature between the phase change transition temperature of the refrigerant in the condenser and the liquid refrigerant temperature at the condenser output. Refrigerant is bled from the receiver to charge the system until the condenser pressure causes the difference between the phase change and liquid temperatures to exceed a predetermined value. A controller responds to this condition by simultaneously operating a bleed valve at the receiver inlet and a release valve at its outlet to draw refrigerant from the condenser into the receiver. As the condenser pressure drops, the difference between the phase change and liquid temperatures decreases toward the desired amount, and the cycle begins again.

Claims

1. A system for controlling the circulation of refrigerant through a refrigeration loop including an interconnected condenser and compressor to maintain a desired amount of subcooling of the refrigerant at the output of said condenser, said system comprising:

a receiver for containing refrigerant connected between said condenser and said compressor;

means operably associated with said loop for providing a temperature differential between said refrigerant at the output of said condenser and the phase change temperature of said refrigerant within said condenser;

said receiver connected to said loop by a valve for bleeding refrigerant from said receiver to said loop to increase said temperature differential as the volume of liquid refrigerant within said condenser increases; and

controller means for diverting refrigerant from said condenser to said receiver when said temperature differential exceeds a predetermined value.

2. A system according to claim 1 wherein said controller means includes a first valve connected between said condenser output and said receiver, and a second valve connected between said receiver and said compressor, said controller means opening both of said first and said second valves when said temperature differential exceeds said predetermined value.

3. A system according to claim 2 wherein said receiver includes a lower liquid storing volume and an upper vapor storing volume, said first valve constituting means for communicating refrigerant from said condenser to said liquid storing volume and said second valve constituting means for communicating refrigerant from said vapor storing volume to said compressor.

4. A system according to claim 1 wherein said condenser is disposed at a first elevation and said receiver is disposed at a second elevation, said condenser output being connected to said receiver through an output line, said first mentioned means including (a) a temperature sensor operably associated with said output line for providing a signal to said controller means representing the temperature of the refrigerant at said condenser output and (b) a pressure sensor operably associated with said output line adjacent said receiver for providing a signal to said controller means representing the pressure of the refrigerant within said output line, said controller means deriving said refrigerant phase change temperature from said pressure signal.

5. A system according to claim 4 wherein said controller means includes means for inputting the difference in elevation between said temperature sensor and said pressure sensor, said controller means deriving said phase change temperature from said pressure signal using said difference.

6. A system according to claim 4 wherein said controller means includes a microcontroller.

7. A system according to claim 1 further comprising an expansion device in flow communication with said receiver and an evaporator coil connected between said expansion device and said compressor input, said expansion device constituting means for communicating refrigerant from said receiver to said evaporator coil wherein the refrigerant is converted to vapor.

8. A system according to claim 1 further comprising an alarm for indicating a low refrigerant charge condition, said controller means activating said alarm when the elapsed time following a said diversion of refrigerant to said receiver exceeds a predetermined maximum value before a subsequent such diversion occurs.

9. A system according to claim 1 wherein said condenser is adapted for exposure to outdoor ambient temperature, said system further comprising means for generating a signal representing said outdoor ambient temperature, said sensing means further sensing the temperature of the refrigerant at said condenser output, said controller means increasing said predetermined value when the average difference between said condenser output refrigerant temperature and said outdoor ambient temperature is greater than a second predetermined value for a first time period, said controller means decreasing said first mentioned value when said first mentioned predetermined value has remained unchanged for a second time period, said second time period being longer than said first time period.

10. A refrigeration system for optimizing refrigerant subcooling in response to changes in ambient temperature, said system comprising:

a condenser exposed to said ambient temperature having an output;

a compressor having an input and an output, said compressor output being connected to said condenser;

an expansion valve connected between said condenser output and said compressor input;

a receiver connected between said condenser output and said compressor input;

a circuit connected between said receiver and said compressor for bleeding refrigerant from said receiver into said compressor input thereby increasing the volume of liquid refrigerant within said condenser;

a sensor for measuring the refrigerant pressure within said condenser;

a sensor for measuring the refrigerant temperature at said condenser output;

a sensor for measuring said ambient temperature; and

controller means responsive to said sensors for diverting refrigerant from said condenser to said receiver,

said controller means calculating the phase change temperature of refrigerant within said condenser corresponding to said refrigerant pressure, diverting refrigerant from said condenser to said receiver when the temperature difference between said refrigerant temperature and said phase change temperature exceeds a value constituting the target subcooling, increasing said target subcooling value when the average difference between said refrigerant temperature and said ambient temperature is greater than a predetermined value for a first operating time period, and further decreasing said target subcooling value when said target subcooling value has remained unchanged for a second operating time period, said second operating time period being longer than said first operating time period.

11. A refrigeration system according to claim 10 wherein said receiver includes a lower liquid refrigerant storing volume and an upper vapor refrigerant storing volume, a first valve being connected between said condenser output and said receiver at its said liquid refrigerant storing volume and a second valve connected between said receiver at its said vapor refrigerant storing volume and said compressor input, said controller means opening both of said valves when said temperature difference exceeds said target subcooling value.

12. A refrigeration system according to claim 11 wherein said refrigerant pressure sensor is operably associated with said condenser output adjacent said bleed valve, said controller means including means for inputting the difference in elevation between said refrigerant pressure sensor and said refrigerant temperature sensor, said controller means calculating said phase change temperature from said refrigerant pressure using said difference.

13. A refrigeration system according to claim 10 wherein said controller means includes a microcontroller.

14. A refrigeration system according to claim 10 wherein said circuit includes an expansion device in flow communication with said receiver and an evaporator coil connected between said expansion device and the compressor input, said expansion device communicating refrigerant from said receiver to said evaporator coil wherein the refrigerant is converted to vapor.

15. A system according to claim 10 further comprising an alarm for indicating a low charge condition, said controller means activating said alarm when the elapsed time following a diversion of refrigerant to said receiver exceeds a predetermined maximum value before a subsequent diversion occurs.

16. A control system for a closed refrigeration loop including an interconnected condenser and compressor, said system comprising:

fan means mounted adjacent said condenser for creating a stream of air,

said condenser being mounted within said stream, said fan means including a plurality of fans;

a receiver connected between said condenser and said compressor for collecting refrigerant;

sensing means operably associated with said loop for sensing the refrigerant temperature at the output of said condenser, the refrigerant phase change temperature within said condenser, and the outdoor ambient air temperature adjacent said condenser;

means connected to said receiver for bleeding refrigerant from said receiver into said refrigeration loop thereby increasing the temperature difference between said condenser output refrigerant temperature and said refrigerant phase change temperature as the volume of liquid refrigerant within said condenser increases; and

controller means responsive to said sensing means for diverting refrigerant from said condenser to said receiver when said temperature difference exceeds a predetermined value,

said controller means minimizing the usage of said fan means by decreasing the number of enabled fans of said fan means when the sum of said predetermined value and said air temperature is greater than said refrigerant phase change temperature,

said controller means increasing said number of enabled fans when said sum plus a predetermined offset is less than said refrigerant phase change temperature.