Gas bag cover for a vehicle occupant restraining system and method for the manufacture therof

• US 5,803,489 A
• Filed: 12/05/1996
• Issued: 09/08/1998
• Est. Priority Date: 12/13/1995
• Status: Expired due to Fees

• Current Assignee: TRW Occupant Restraint Systems GmbH
• Original Assignee: TRW Occupant Restraint Systems GmbH
• Inventors: Nusshor, Bernd
• Primary Examiner(s): Dickson, Paul N.
• Application Number:
  US08/759,470
• Time in Patent Office: 642 Days
• Field of Search: 280/728.1, 280/728.3, 280/731, 280/732
• US Class Current: 280/728.3
• CPC Class Codes: B29C 2035/0838 using laser
• CPC Class Codes: B29C 59/007 Forming single grooves or ribs, e.g. tear lines, weak spots by moulding B29C37/0057; folding lines B29C53/06; in metal articles B21D17/00; by cutting B26D3/08
• CPC Class Codes: B29C 59/16 by wave energy or particle radiation , e.g. infrared heating B29C59/007 takes precedence
• CPC Class Codes: B29L 2031/3038 Air bag covers
• CPC Class Codes: B32B 2305/72 Cured, e.g. vulcanised, cross-linked
• CPC Class Codes: B32B 2323/16 EPDM, i.e. ethylene propylene diene monomer
• CPC Class Codes: B32B 2605/003 Interior finishings
• CPC Class Codes: B32B 27/08 of synthetic resin
• CPC Class Codes: B32B 27/32 comprising polyolefins comprising vinyl (co)polymers or acrylic (co)polymers B32B27/30
• CPC Class Codes: B32B 3/30 characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs apertured layer B32B3/266; layer with cavities or internal voids B32B3/26
• CPC Class Codes: B60R 21/2165 characterised by a tear line for defining a deployment opening

Abstract

The invention relates to a gas bag cover for a vehicle occupant restraining system wherein said cover has a tear line extending from the inner side thereof as far as a predetermined residual wall thickness and to a method for the production thereof. The cover is characterized in that as a main component thereof it comprises one or more layers in a composite structure of a material selected from the group consisting of elastomer alloys of a thermoplastic polymer with a non-cross linked, partly cross-linked or completely cross-linked EPDM terpolymer, of block copolymers of alternating polyester and polyether blocks and of block copolymers of polystyrene and polyolefines, in that the residual wall thickness amounts to between 0.3 and 1 mm along the major part of the course of the tear line, and in that the tear line, starting from an inner side of the cover, steadily tapers toward an outer side thereof. The tear line is produced with the aid of a laser from the inner side of the cover.

Claims

1. A gas bag cover for a vehicle occupant restraining system comprising an inner side and an outer side, and a tear line inwardly extending from said inner side of the cover as far as a predetermined residual wall thickness and taking a course on said inner side of the cover, wherein the cover has as a major constituent one or more layers in a composite structure, each of said one or more layers being formed of a material selected from the group consisting of elastomer alloys of a thermoplastic polymer with a non-cross-linked, partly cross-linked, or completely cross-linked ethylene-propylene-diene terpolymer, of block copolymers of alternating polyester and polyether blocks and of block copolymers of polystyrene and polyolefines, wherein said residual wall thickness amounts to between 0.3 and 1 mm along a major part of said course of said tear line, and wherein said tear line, starting from said inner side of the cover, steadily tapers toward said outer side thereof, and wherein said tear line as measured at said inner side of the cover has a width between approximately 120 and 190 μ

m.

2. The cover as claimed in claim 1, wherein in cross section the tear line is approximately in the form of a gaussian curve.

3. The cover as claimed in claim 1, wherein the cover has as a major constituent one layer of a material selected from the group consisting of elastomer alloys of a thermoplastic polymer with a non-cross-linked, partly cross-linked or completely cross-linked ethylene-propylene-diene terpolymer and of block copolymers of alternating polyester and polyether blocks.

4. The cover as claimed in claim 3, wherein the material is the elastomer alloy made up of the thermoplastic polymer and the non-cross-linked ethylene-propylene-diene terpolymer and wherein said residual wall thickness amounts to between 0.5 and 1.0 mm.

5. The cover as claimed in claim 3, wherein the material is the elastomer alloy comprising the thermoplastic polymer and the partly cross-linked ethylene-propylene-diene terpolymer and wherein said residual wall thickness amounts to between 0.5 mm and 0.8 mm.

6. The cover as claimed in claim 3, wherein the material is the elastomer alloy comprising the thermoplastic polymer and the completely cross-linked ethylene-propylene-diene terpolymer and wherein said residual wall thickness amounts to between 0.5 mm and 0.8 mm.

7. The cover as claimed in claim 2, wherein the material is the block copolymer of alternating polyester and polyether blocks and the residual wall thickness amounts to between 0.3 and 0.5 mm.

8. The cover as claimed in claim 1, wherein the cover has as a major constituent at least one internally placed core layer and a cover layer molded on the core layer.

9. The cover as claimed in claim 8, wherein the material of the core layer is the elastomer alloy of the thermoplastic polymer with the non-cross-linked ethylene-propylene-diene terpolymer and the material of the cover layer is the block copolymer of polystyrene and a polyolefine, and the residual wall thickness amounts to between 0.5 mm and 1.0 mm.

10. The cover as claimed in claim 8, wherein the material of the core layer and of the cover layer is formed by a block copolymer of alternating polyester and polyether blocks and the residual wall thickness amounts to between 0.3 and 0.5 mm.

11. The cover as claimed in claim 8, wherein the material of the core layer is the elastomer alloy of the thermoplastic polymer with the non-cross-linked ethylene-propylene-diene terpolymer and the material of the cover layer is the elastomer alloy of the thermoplastic polymer and the partly cross-linked ethylene-propylene-diene terpolymer and the residual wall thickness amounts to between 0.5 mm and 1.0 mm.

12. The cover as claimed in claim 8, wherein the material of the core layer is the elastomer alloy of the thermoplastic polymer with the non-cross-linked ethylene-propylene-diene terpolymer and the material of the cover layer is the elastomer alloy of the thermoplastic polymer and the completely cross-linked ethylene-propylene-diene terpolymer and the residual wall thickness amounts to between 0.5 mm and 1.0 mm.

13. The cover as claimed in claim 8, wherein the material of the core layer and of the cover layer is formed of the elastomer alloy of the thermoplastic polymer and the partly cross-linked ethylene-propylene-diene terpolymer and the residual wall thickness amounts to between 0.5 mm and 0.8 mm.

14. The cover as claimed in claim 8, wherein the material of the core layer and of the cover layer is formed of the elastomer alloy of the thermoplastic polymer and the completely cross-linked ethylene-propylene-diene terpolymer and the residual wall thickness amounts to between 0.5 mm and 0.8 mm.

15. The cover as claimed in claim 1, wherein the thermoplastic polymer is polypropylene.

16. The cover as claimed in claim 1, wherein the residual wall thickness is increased adjacent to an end of the tear line.

17. The cover as claimed in claim 1, wherein the residual wall thickness is reduced in a predetermined region of the course of the tear line.