Acoustic signature analysis for a noisy enviroment

• US 5,804,726 A
• Filed: 10/16/1995
• Issued: 09/08/1998
• Est. Priority Date: 10/16/1995
• Status: Expired due to Fees

• Current Assignee: Mtd Products Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Mtd Products Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Schossler, Frank, Geib, Richard Carter
• Primary Examiner(s): Williams, Hezron E.
• Assistant Examiner(s): MOLLER, RICHARD ALAN
• Application Number:
  US08/543,711
• Time in Patent Office: 1,058 Days
• Field of Search: 73/659, 73/660, 73/602, 73/609, 73/610, 73/611, 73/612, 73/613, 73/579, 73/649, 73/570, 73/584, 73/593, 364/550, 364/551.01, 364/551.02, 340/680
• US Class Current: 73/593
• CPC Class Codes: G01H 3/08 Analysing frequencies present in complex vibrations, e.g. comparing harmonics present acoustic presence detection G01V1/001

Abstract

A device for testing mechanical devices using acoustic signature analysis of the sonic signature of such devices by filtering out the frequencies of interest, recreating such frequencies from their respective harmonics, and then correlating the recreated frequencies to pre-determined known characteristics or parameters developed from valid devices to predict the long term operability of other unknown devices in a noisy environment like a factory or an airport wherein other sources of sound and/or vibration are present.

Claims

1. A method for testing a mechanical device comprising the steps of:

locating the mechanical device at a test location;

operating the mechanical device;

sensing the sounds and/or vibrations coming from the mechanical device with a sensor;

filtering a signal from said sensor with a filter to highlight important frequencies;

rectifying a signal from said filter;

ascertaining harmonies and sideband levels of repeating signals previously filtered with a secondary filter; and

,

comparing a signal from said secondary filter to a reference with comparing means in order to ascertain the operability status of the mechanical device.

2. The method of claim 1 wherein said step of sensing the sounds and/or vibrations coming from the mechanical device with a sensor, includes multiple sound and/or vibration samples taken from the mechanical device.

3. The method of claim 1 wherein said signal from said secondary filter is optimized to discreet frequencies and limited band widths.

4. A method for testing a mechanical device comprising the steps of:

locating the mechanical device at a test location;

sensing sounds and/or vibrations coming from the mechanical device with a sensor;

discarding random non-repeating sounds and/or vibrations;

ascertaining harmonics and sideband levels of repeating signals previously filtered with a secondary filter; and

,

comparing non-discarded output of said sensor to a reference with comparing means in order to ascertain the operability status of the mechanical device.

5. The method of claim 4 wherein, after the step of sensing sounds and/or vibrations coming from the mechanical device with a sensor, the method comprises the step of:

filtering signals from said sensor to highlight important frequencies.

6. The method of claim 4 wherein said step of sensing sounds and/or vibrations coming from the mechanical device with a sensor, includes multiple sound and/or vibration samples taken from the mechanical device, before the step of comparing non-discarded output of said sensor to a reference in order to ascertain the operability status of the mechanical device, the method comprises the step of:

averaging said multiple sound and/or vibration samples.

7. The method of claim 4 wherein said sounds and/or vibrations are sensed indirectly by their modulating harmonics.

8. The method of claim 4 wherein said reference includes multiple parameters.

9. The method of claim 4 wherein, after the step of sensing sounds and/or vibrations coming from the mechanical device with a sensor, the method comprises the step of:

rectifying a signal from said sensor.

10. A method for testing a mechanical device comprising the steps of:

locating the mechanical device at a test location;

operating the mechanical device;

sensing sounds and/or vibrations coming from the mechanical device with a sensor;

discarding random non-repeating sounds and/or vibrations;

filtering a signal from said sensor to highlight important frequencies;

rectifying a signal from said filter with a rectifier;

ascertaining harmonics and sideband levels of repeating signals previously filtered with a secondary filter; and

,

comparing a signal from said rectifier to a reference with comparing means in order to ascertain the operability status of the mechanical device.

11. The method of claim 10 wherein said step of sensing sounds and/or vibrations coming from the mechanical device with a sensor, includes multiple sound and/or vibration samples taken from the mechanical device.

12. The method of claim 10 wherein,

said secondary filter is optimized to discreet frequencies and limited bandwidths.

13. An apparatus for testing a mechanical device at a test location, the apparatus comprising:

means for operating the mechanical device;

means for sensing sounds and/or vibrations coming from the mechanical device with a sensor;

means for filtering a signal from said sensor to highlight important frequencies;

means for rectifying a signal from said means for filtering;

means for ascertaining harmonics and sideband levels of repeating signals previously filtered and examining important frequencies with a secondary filter; and

,

means for comparing a signal from said secondary filter to a reference in order to ascertain the operability status of the mechanical device.

14. The apparatus of claim 13, wherein said means for sensing sounds and/or vibrations coming from the mechanical device with a sensor includes multiple sound and/or vibration samples taken from the mechanical device.

15. The apparatus of claim 13 wherein said secondary filter is optimized to discreet frequencies and limited bandwidths.

16. An apparatus for testing a mechanical device at a test location, the apparatus comprising:

means for sensing sounds and/or vibrations coming from the mechanical device with a sensor;

an override loop for discarding random non-repeating sounds and/or vibrations;

a secondary filter for ascertaining harmonics and sideband levels of repeating signals previously filtered; and

,

means for comparing non-discarded output of said sensor to a reference in order to ascertain the operability status of the mechanical device.

17. The apparatus of claim 16 further comprising:

means for filtering a signal from said sensor to highlight important frequencies.

18. The apparatus of claim 16 wherein multiple sound and/or vibration samples are taken from the mechanical device, the apparatus further comprising:

means for averaging said multiple sound and/or vibration samples.

19. The apparatus of claim 16 wherein said sounds and/or vibrations are sensed indirectly by their modulating harmonics.

20. The apparatus of claim 16 wherein said reference includes multiple parameters.

21. The apparatus of claim 16 further comprising:

means for rectifying a signal from said sensor.

22. An apparatus for testing a mechanical device at a test location, the apparatus comprising:

means for operating the mechanical device;

means for sensing sounds and/or vibrations coming from the mechanical device with a sensor;

means for discarding random non-repeating sounds and/or vibrations;

a filter for filtering a signal from said sensor to highlight important frequencies;

a secondary filter for examining said important frequencies from said filter and for ascertaining harmonics and sideband levels of repeating signals previously filtered; and

,

means for comparing a signal from said secondary filter to a reference in order to ascertain the operability status of the mechanical device.

23. The apparatus of claim 22 wherein said means for sensing sounds and/or vibrations coming from the mechanical device with a sensor includes multiple sound and/or vibration samples taken from the mechanical device.

24. The apparatus of claim 22 wherein said secondary filter is optimized to discreet frequencies and limited bandwidths.

25. An improvement for a method for testing mechanical devices comprising the steps of:

operating a device having a certain desired range of sounds and/or vibrations;

sensing the sounds and/or frequencies coming from the device with a sensor to produce a signal;

filtering said signal coming from said sensor to filter out said certain desired sounds and/or frequencies; and

,

using a secondary filter to ascertain harmonics and sideband levels of repeating signals previously filtered.