Two-way data communication manager

• US 5,804,802 A
• Filed: 02/14/1996
• Issued: 09/08/1998
• Est. Priority Date: 02/14/1996
• Status: Expired due to Term

• Current Assignee: United Parcel Service Of America Incorporated (United Parcel Service Incorporated)
• Original Assignee: United Parcel Service Of America Incorporated (United Parcel Service Incorporated)
• Inventors: Liberatore, Kenneth M., Card, Jennifer M.
• Primary Examiner(s): PITTS, HAROLD I
• Application Number:
  US08/601,366
• Time in Patent Office: 937 Days
• Field of Search: 235/472, 235/375
• US Class Current: 235/375
• CPC Class Codes: G06Q 10/08 Logistics, e.g. warehousing, loading or distribution; Inventory or stock management

Abstract

A data communication manager provides a versatile interface between different types of scanners and a central computer system. Each data manager periodically receives loading data from the host computer. A scanner is used to read package tracking numbers on packages at a predetermined point in a hub facility. The data is transmitted from the scanner to the data manager via radio frequency (RF) link. The data manager uses stored disposition data (received from the host earlier) to determine whether the package should be loaded and transmits the appropriate signal to the load/no-load indicator via another RF link. The data manager stores data indicative of the disposition of the package data in its memory and also forwards the data to the host computer, where it may be used for tracking purposes. The data communication manager provides a "smart" data manager that reduces the amount of traffic on the host computer'"'"'s network and provides sub-second response times to a loader. The application programs and data in the data managers may be updated by the host as needed.

Claims

1. A distributed system for providing a load/no-load signal for items that have been sorted and conveyed to a plurality of positions in a sorting facility, comprising:

a data communication manager associated with each of said positions;

an input device associated with each of said positions and operative to provide identification data from said items to said corresponding data communication manager; and

an output device associated with each of said positions and operative to receive a load/no-load signal from said corresponding data communication manager;

wherein each of said data communication managers is operative to;

store disposition data received from a host computer;

receive from said corresponding input device identification data identifying an item that has been sorted and conveyed to the position associated with said corresponding input device;

determine, based on said identification data and said stored disposition data, whether said item should be loaded into a unit load device for receiving items conveyed to said associated position; and

provide a load/no-load signal to said corresponding output device, said a load/no-load signal indicating whether said item should be loaded into said unit load device.

2. The system of claim 1, wherein said disposition data comprises data indicative of a destination for a unit load device for receiving items conveyed to said associated position.

3. The system of claim 1, wherein said disposition data comprises data indicative of the destination of said item.

4. The system of claim 1, wherein said disposition data comprises data indicative of a class of service associated with said associated position and said identification data comprises data indicative of a class of service associated with said item.

5. The system of claim 1, wherein determining whether said item should be loaded into said unit load device comprises determining whether a characteristic associated with said item matches a characteristic associated with said associated position.

6. The system of claim 5, wherein said characteristic comprises a destination.

7. The system of claim 5, wherein said characteristic comprises a class of service.

8. The system of claim 1, wherein determining whether said item should be loaded into said unit load device comprises determining whether said disposition data indicates that an object parameter originally associated with said item has been altered.

9. The system of claim 8, wherein said object parameter comprises a destination address.

10. The system of claim 1, wherein said disposition data is transferred from said host computer to said data communication managers at predetermined times and when updated disposition information is available at said host computer.

11. The system of claim 1, wherein said input device is a code reader for reading machine readable codes affixed to said items.

12. The system of claim 1, wherein said data communication manager is further operative to:

store data indicative of the disposition of said item; and

forward said stored data to said host computer.

13. The system of claim 1, wherein said output device comprises a pager.

14. The system of claim 1, wherein said output device comprises a light.

15. The system of claim 1, wherein said input device is connected to said data communication manger via an RF link.

16. The system of claim 1, wherein said output device is connected to said data communication manger via an RF link.

17. In a system for sorting a plurality of objects and conveying each of said sorted objects to a predetermined one of a plurality of positions, the improvement comprising:

a host computer comprising disposition data associated with at least one of said sorted objects;

a plurality of data communication managers operatively connected to said host computer, one of said data communication managers being associated with each of said positions; and

a plurality of input devices for reading object identification data from said sorted objects, one of said input devices being operatively connected to each of said data communication managers;

said host computer being operative to transfer said disposition data to said data communication managers;

said input devices being operative to read said object identification data from said sorted objects and transmit said object identification data to said connected data communication manager;

said data communication managers being operative to;

store said disposition data;

determine, based on said stored disposition data and said object identification data, whether said sorted object should be loaded into a unit load device for receiving items conveyed to said associated position;

provide a load/no-load signal indicative of whether the sorted object should be loaded into said unit load device; and

transmit to said host computer data indicative of the disposition of said sorted object.

18. The improvement of claim 17, wherein said disposition data comprises data indicative of a destination for a unit load device associated with each of said plurality of positions.

19. The improvement of claim 17, wherein said disposition data comprises data indicative of the destination of said sorted object.

20. The improvement of claim 17, wherein said plurality of input devices comprise code readers for reading machine readable codes affixed to said sorted objects.

21. The improvement of claim 17, wherein determining whether said sorted object should be loaded into said unit load device comprises determining whether a characteristic associated with said sorted object matches a characteristic associated with said associated position.

22. The improvement of claim 17, wherein determining whether said sorted object should be loaded into said unit load device comprises determining whether said stored disposition data indicates that an object parameter originally associated with said sorted object has been altered.

23. The improvement of claim 22, wherein said object parameter comprises a destination address.

24. The improvement of claim 22, wherein said object parameter comprises a class of service.

25. A plurality of load verification devices for use in a facility for sorting packages and conveying sorted packages to a plurality of load positions, each of said plurality of load verification devices being associated with one of said load positions for providing a load/no-load signal to a loader at said load position, each of said load verification devices comprising:

a data communication manager, said data communication manager being capable of exchanging data with a host computer associated with said facility;

an input device for reading identification data from a sorted package and providing said identification data to said data communication manager; and

an output device for providing a load/no-load signal to said loader, said load/no-load signal being generated by said data communication manager;

wherein said data communication manager is initialized by performing the steps of;

receiving from said host computer a signal indicating the beginning of a sort;

receiving from said host computer a load position table indicating the destination of a unit load device associated with said load position;

storing said load position table;

receiving from said host computer an exception table indicating the identity of packages that are to be intercepted at their respective load positions;

storing said exception table;

receive from said host computer destination data associated with at least one of said sorted packages, said destination data indicating the destination of said associated package;

storing said destination data;

wherein said data communication manager provides a load/no-load signal by performing the steps of;

receiving from said input device identification data associated with a sorted package;

determining whether said received identification data corresponds to data in said stored exception table;

in response to said received identification data corresponding to data in said stored exception table, sending a no-load signal to said output device;

determining whether said receiving identification data corresponds to data in said stored destination data;

in response to said received identification data corresponding to data in said stored destination data, determining whether the destination of said unit load device corresponds to the destination of said package;

in response to the destination of said unit load device not corresponding to the destination of said package, sending a no-load signal to said output device;

otherwise, sending a load signal to said output device.

26. The load verification devices of claim 25, wherein said data communication manager is initialized by performing the additional step of synchronizing an internal clock to a time signal provided by said host computer.

27. The load verification devices of claim 25, wherein said data communication manager is initialized by performing the additional steps of:

determining, in response to receipt of said sort signal, whether package data from a previous sort is resident in said data communication manager; and

in response to package data from a previous sort being resident in said data communication manager, transmitting said package data to said host computer.

28. The load verification devices of claim 25, wherein said data communication manager provides a load/no-load signal by performing the additional steps of:

determining whether the identification data is valid; and

if said identification data is not valid, sending a no-load signal to the output device.

29. The load verification devices of claim 25, wherein said data communication manager provides a load/no-load signal by performing the additional steps of:

determining whether a class of service associated with the sorted package corresponds to a class of service associated with the load position; and

p1 if said class of service associated with the sorted package does not correspond to said class of service associated with the load position, sending a no-load signal to said output device.

30. The load verification device of claim 29, wherein said data communication manager provides a load/no-load signal by performing the additional steps of:

receiving an override signal from said loader; and

storing package data indicating that the disposition of said sorted package was determined by said loader.

31. The load verification device of claim 25, wherein said data communication manager provides a load/no-load signal by performing the additional steps of:

receiving, in response to a no-load signal, an override signal from said loader; and

storing package data indicating that the disposition of said sorted package was determined by said loader.

32. The load verification device of claim 25, wherein said data communication manager provides a load/no-load signal by performing the additional steps of:

storing package data indicative of the disposition of said sorted package; and

transmitting said package data to said host computer.

33. The load verification device of claim 25, wherein said input device is a code reader for reading a machine readable code affixed to said sorted package.