Gate operator with extensible actuating arm

• US 5,804,938 A
• Filed: 04/01/1996
• Issued: 09/08/1998
• Est. Priority Date: 04/01/1996
• Status: Expired due to Fees

• Current Assignee: DoorKing Inc.
• Original Assignee: DoorKing Inc.
• Inventors: Richmond, Thomas R., Kochie, Patrick S., Richmond, Moscow K.
• Primary Examiner(s): Martin, David S.
• Application Number:
  US08/625,135
• Time in Patent Office: 890 Days
• Field of Search: 49/26, 49/31, 49/324-363, 318/280-295, 318/445-479, 318/484, 318/600-603
• US Class Current: 318/282
• CPC Class Codes: E05F 15/622 using screw-and-nut mechanisms
• CPC Class Codes: E05Y 2400/326 of the angular type
• CPC Class Codes: E05Y 2400/34 Pulse count limit setting
• CPC Class Codes: E05Y 2600/458 in or on a transmission member
• CPC Class Codes: E05Y 2900/40 for gates
• CPC Class Codes: G05B 19/23 for point-to-point control
• CPC Class Codes: G05B 2219/36464 Position, teach, store extreme, full open, closed positions
• CPC Class Codes: G05B 2219/41099 Calibration by going to two extremes, limits, counting pulses, storing values
• CPC Class Codes: G05B 2219/49162 On collision, obstruction reverse drive, accelerate, cancel inertia

Abstract

A gate operator with an extensible actuating arm adapted for light to moderate gate passing traffic. The operator comprises a small drive unit, such as an electric motor drive, and a rotatable drive shaft, such as a worm shaft driven through operation of the motor. An extensible shaft or so-called ball race shaft, cooperates with the rotatable shaft and extends inwardly or outwardly in response to rotation of the rotatable shaft. A microprocessor operated control circuit is used with or forms part of the operator, and measures a number of counts generated by magnetic elements rotatable with the worm shaft, and which are equivalent to distance units of measurement. In this way, the distance on the opening and closing movement is measured and stored in the microprocessor, so that on subsequent movements, the gate can open and close to precisely the open and closed positions without stopping short of or banging into such end positions. The motor mechanism of the operator is pulsed during the complete first opening movement and the complete first closing movement due to the fact that the operator does not know the exact position of the gate when the operator is first started. In this way, in the event of any bottoming out of the extensible and retractable arm, such as the ball race shaft against the end of the worm shaft, damage to the operator will not result.

Claims

1. A gate operator for moving a gate between opened and closed fixed end positions and where one said end positions may have limited access space beyond that end position precluding location of a ground mounted operator in that limited access space, said gate operator comprising:

a) drive means providing a source of driving power;

b) an actuating arm powered by said drive means and having a rotatable shaft and an extensible arm portion which is extensible and retractable in response to rotatable movement of the rotatable shaft to move said gate between the fixed end positions and which causes movement to one end position in response to extensible movement and to the other end position in response to retracting movement;

c) means connecting said rotatable shaft to said extensible arm portion which converts the rotating motion of the rotatable shaft to a linear extensible and retractable movement of said extensible arm portion and which is also aligned with said rotatable shaft;

d) sensor means operatively associated with said rotatable shaft to generate counts of rotation in response to rotatable movement of the rotatable shaft; and

e) control means operatively connected to said drive means and sensor means and receiving the counts of rotation and measuring the distance of movement between one end position and the other end position and storing a distance count representative of that distance of movement, said control means causing said drive means to move the gate between the said one end position to said other end position only for the stored distance count on each subsequent occasion when the gate is moved from that one end position to the other end position.

2. The gate operator of claim 1 further characterized in that said control means measures the distance of movement from the closed end position to the opened end position and stores a first distance count representative of that distance of movement and from the opened end position back to the closed end position and stores a second distance count therefor, said control means further moving said gate on subsequent movements from the closed position to the opened position for a distance equivalent to the first distance count, and said control means also moving the gate on subsequent movements from the opened position back to the closed position for a distance equivalent to the second distance count movement.

3. The gate operator of claim 1 further characterized in that said sensor means is connected to said control means for generating a distance count responsive to revolutions of a rotatable member and which count is representative of the measured distance of movement.

4. The gate operator of claim 1 further characterized in that the rotatable shaft is rotatable about its central axis and said extensible and retractable arm portion is connected to the outer end of the rotatable shaft, and where the extensible and retractable arm portion is extensible and retractable in response to rotatable movement of the rotatable shaft, and means for measuring the amount of rotation of the rotatable shaft and where the amount of rotation is proportional to and constitutes a basis of generating the distance count.

5. The gate operator of claim 1 further characterized in that a pulsing means is operatively associated with said control means for causing the drive means to pulse movement of the actuating arm in the initial movement from one end position to the other end position during measurement of the distance between the two fixed end positions.

6. The gate operator of claim 5 further characterized in that said pulsing means causes a pulsing of the drive means and of the actuating arm for a limited distance in advance of movement between one end position.

7. The gate operator of claim 1 further characterized in that obstruction detection means is associated with said control means and causes said gate to move toward the opened position if the gate encounters an obstruction during movement from the opened position back to the closed position.

8. A gate operator for moving a gate between opened and closed fixed end positions with an extensible actuating arm and where bottoming out of said actuating arm does not damage said operator, said gate operator comprising:

a) drive means providing a source of driving power;

b) an actuating arm powered by said drive means and having a portion which is extensible to move said gate between the fixed end positions and which causes movement to one end position in response to extensible movement and to the other end position in response to retracting movement;

c) a control means for causing a pulsing of the drive means and hence a pulsing of the movement of the actuating arm for a limited distance in advance of each fixed end position during a portion of the travel from one fixed end position to the other fixed end position and which pulsing is present in an amount sufficient to preclude any damage to the operator in the event that the actuating arm bottoms out in its extensible movement, and where there are periods of operation of the drive means causing operation of the actuating arm without any pulsing action; and

d) means for detecting the position of the gate between the fixed end positions and sending position determining signals to the control means in response thereto so that the control means will recognize the limited distance in advance of the fixed end positions and initiate the pulsing action.

9. The gate operator of claim 8 further characterized in that said control means causes a pulsing of said drive means and said actuating arm a small distance in advance of the closed position when the gate is moving from the opened position to the closed position.

10. The gate operator of claim 9 further characterized in that said control means causes a pulsing of the drive means and the actuating arm at the beginning of movement of the gate from the opened position to the closed position such that pulsing occurs at the beginning of the movement and at the end of the movement.

11. The gate operator of claim 10 further characterized in that said control means causes a pulsing of the drive means and the actuating arm a small distance in advance of the opened position when the gate is moving from the closed position to the opened position.

12. The gate operator of claim 9 further characterized in that said control means determines the distance of movement from one end position to the other end position and stores that measure of distance and thereby causes the gate to move between the one end position to the other end position on subsequent occasions for the measured distance of movement.

13. The gate operator of claim 9 further characterized in that said control means causes a pulsing of the drive means for the full distance of movement of the gate between two fixed end positions on the first movement between those two fixed end positions.

14. The gate operator of claim 12 further characterized in that said control means measures the distance of movement from the closed end position to the opened end position and stores a first distance count representative of that distance of movement and from the opened end position back to the closed end position and stores a second distance count therefor, said control means further moving said gate on subsequent movements between the closed position to the opened position for the distance equivalent to the first distance count, and said control means also moving the gate on subsequent occasions from the opened position back to the closed position for a distance equivalent to the second distance count.

15. The gate operator of claim 12 further characterized in that obstruction detection means is associated with said control means and causes movement of the gate back to the opened position in the event that the gate contacts an obstruction during movement from the opened position to the closed position.

16. The gate operator of claim 12 further characterized in that the actuating arm has a first arm portion which is rotatable about its central axis and a second arm portion connected to the first arm portion and which is extensible and retractable in response to rotatable movement of the first arm portion.

17. A gate operator for moving a gate between opened and closed fixed end positions and where one of said end positions may have limited access space beyond that end position precluding location of a ground mounted operator in that limited access space, said gate operator comprising:

a) a cylindrically shaped drive motor for providing a source of driving power to said operator;

b) an outer housing having an interior chamber for receiving said drive motor and where the drive motor has a drive shaft extending from one end thereof;

c) an actuating arm powered by said drive motor and having a rotatable portion and a portion which is extensible and retractable to move said gate between the fixed end positions and which causes movement to one fixed end position in response to extensible movement and to the other end position in response to retracting movement and where the extensible and retractable movement occurs in response to rotation of the rotatable portion;

d) a magnetic sensor mounted on said drive motor within said housing in close proximity to and facing a portion of said rotatable portion of said actuating arm;

e) at least one magnetic pulse generating element mounted with respect to said actuating arm such that at least one magnetic pulse generating element and the sensor generate counts in response to movement of said actuating arm; and

f) control means for measuring the pulses generated by said sensor and said at least one magnetic pulse generating element and utilizing said measure of pulses to make a movement of the gate.

18. The gate operator of claim 17 further characterized in that said pulse generating element is a magnetic element.

19. The gate operator of claim 17 further characterized in that said pulse generating element is magnetically held upon said actuating arm.

20. The gate operator of claim 17 further characterized in that said sensor detects and causes generation of a magnetic pulse in response to rotation of said rotatable portion of said actuating arm and in response to passing of the magnetic pulse generating element with respect to the sensor.

21. The gate operator of claim 17 further characterized in that said control means is connected to said drive motor and uses the measure of distance of the gate for causing subsequent movement of the gate between the same two fixed end positions on subsequent movements of the gate.

22. The gate operator of claim 19 further characterized in that the rotatable arm portion is rotatable about its central axis and said extensible and retractable portion is extensible and retractable in response to rotatable movement of the rotatable arm portion.

23. A method of moving a gate between opened and closed fixed end positions and where one of said positions may have a limited access space beyond that end position precluding location of a ground mounted operator in that limited access space, said method comprising:

a) energizing a drive means to provide a source of driving power for said operator;

b) causing rotatable movement of a rotatable portion of an actuating arm in response to energization of the drive means and thereby causing an extending of an extensible and retractable portion of said actuating arm and causing retraction of same and where said extensible and retractable portion is generally aligned with and extends outwardly beyond said rotatable portion;

c) causing movement of said gate from one fixed end position to the other fixed end position in response to extensible movement of said extensible arm portion and causing movement to the opposite end position in response to a retracting movement of the extensible arm portion;

d) generating counts representative of rotation of the rotatable portion of the actuating arm during rotatable movement of same;

e) measuring the distance of movement between one end position and the other end position and storing a count representing that measure of distance; and

f) causing movement of the gate between that one end position and the other end position only for the stored distance count on each subsequent occasion when the gate is moved between that one end position and the other end position.

24. The method of claim 23 further characterized in that said method comprises measuring the distance of movement between the closed and opened positions and subsequently moving the gate for that measured distance of movement on each subsequent movement from the closed to the open position and measuring the distance of movement of the gate from the closed to the opened position and subsequently moving the gate on each subsequent movement for that measured distance from the closed to the opened position.

25. The method of claim 23 further characterized in that said method comprises detecting an obstruction during movement of the gate from an opened position to a closed position and automatically causing movement of the gate back to the opened position in the event of contact with an obstruction.

26. The method of claim 23 further characterized in that said method comprises generating counts representative of distances of movement of the actuating arm and utilizing such counts to determine the distance of movement of the gate.