Battery protection system and process for charging a battery

• US 5,804,944 A
• Filed: 04/07/1997
• Issued: 09/08/1998
• Est. Priority Date: 04/07/1997
• Status: Expired due to Term

• Current Assignee: Semiconductor Components Industries LLC (ON Semiconductor Corporation)
• Original Assignee: Motorola, Inc. (Motorola Solutions, Inc.)
• Inventors: Stockstad, Troy L., Alberkrack, Jade
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): TOATLEY, GREGORY J
• Application Number:
  US08/833,437
• Time in Patent Office: 519 Days
• Field of Search: 320/125, 320/163, 320/164, 320/162, 324/433, 324/434
• US Class Current: 320/163
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: H02J 7/00302 Overcharge protection
• CPC Class Codes: H02J 7/00304 Overcurrent protection
• CPC Class Codes: H02J 7/00306 Overdischarge protection
• CPC Class Codes: H02J 7/00308 Overvoltage protection
• CPC Class Codes: H02J 7/00309 Overheat or overtemperature protection
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process

Abstract

A battery protection system (20) controls a process for charging a battery pack (15). A hysteresis comparator (54) senses a charging current flowing through the battery pack (15) and switches off a charging switch (31) to interrupt the charging current when the charging current reaches an upper limit. A transient current is then generated by an inductor (34). The hysteresis comparator (54) senses the transient current flowing through the battery pack (15) and switches on the charging switch (31) to regenerate the charging current when the transient current decreases substantially to zero. Periodically, a battery monitoring circuit (40) switches off the charging switch (31) and measures an open circuit voltage across each battery cell in the battery pack (15). In response to the open circuit voltage of a battery cell reaching a fully charged voltage, the battery monitoring circuit (40) switches off the charging switch (31) to terminate the charging process.

Claims

1. A battery protection system having a first terminal, a second terminal, a first battery electrode, and a second battery electrode, comprising:

a first switch having a control electrode, a first current conducting electrode coupled to the first terminal of the battery protection system, and a second current conducting electrode;

an inductor having a first electrode coupled to the second current conducting electrode of the first switch and a second electrode coupled to the first battery electrode of the battery protection system;

a resistor having a first electrode coupled to the second battery electrode of the battery protection system and a second electrode coupled to the second terminal of the battery protection system;

a rectifier having a first electrode coupled to the second electrode of the resistor and a second electrode coupled to the first electrode of the inductor;

a first comparator having a first input coupled to the first electrode of the resistor, a second input coupled to the second electrode of the resistor, and an output coupled to the control electrode of the first switch; and

a battery monitoring circuit having a plurality of inputs and a first output, a first input of the plurality of inputs being coupled to the second electrode of the inductor, a second input of the plurality of inputs being coupled to the first electrode of the resistor, and the first output being coupled to the control electrode of the first switch.

2. The battery protection system of claim 1, wherein the output of the first comparator and the first output of the battery monitoring circuit are coupled to the control electrode of the first switch via a buffer, the buffer having a first input coupled to the output of the first comparator, a second input coupled to the first output of the battery monitoring circuit, and an output coupled to the control electrode of the first switch.

3. The battery protection system of claim 1, wherein the rectifier includes a diode having an anode coupled to the first electrode of the rectifier and a cathode coupled to the second electrode of the rectifier.

4. The battery protection system of claim 1, wherein the first comparator is a hysteresis comparator.

5. The battery protection system of claim 1, wherein the first comparator further includes an enabling terminal, and wherein the battery protection system further comprises a second comparator having a first input coupled to the first electrode of the resistor, a second input coupled to the second electrode of the resistor, and an output coupled to the enabling terminal of the first comparator.

6. The battery protection system of claim 1, wherein the first switch includes a field effect transistor.

7. The battery protection system of claim 1, wherein the first battery electrode and the second battery electrode of the battery protection system are coupled to a battery pack, the battery pack having a first terminal coupled to the first battery electrode and a second terminal coupled to the second battery electrode.

8. The battery protection system of claim 7, wherein the battery pack includes a lithium-ion battery cell.

9. The battery protection system of claim 7, the battery pack including a plurality of battery cells, wherein:

a first battery cell of the plurality of battery cells has a first electrode coupled to the first terminal of the battery pack and a second electrode coupled to a third input of the plurality of inputs of the battery monitoring circuit; and

a second battery cell of the plurality of battery cells has a first electrode coupled to the second electrode of the first battery cell and a second electrode coupled to the second terminal of the battery pack.

10. The battery protection system of claim 1, wherein the first electrode of the inductor is coupled to the second current conducting electrode of the first switch via a second switch, the second switch having a control electrode, a first current conducting electrode coupled to the first electrode of the inductor, and a second current conducting electrode coupled to the second current conducting electrode of the first switch, and wherein the battery monitoring circuit further includes a second output coupled to the control electrode of the second switch.

11. A rechargeable battery system, comprising:

a rechargeable battery pack having a first terminal and a second terminal;

an inductor having a first electrode coupled to the first terminal of the rechargeable battery pack, and a second electrode;

a first field effect transistor having a gate electrode, a source electrode, and a drain electrode coupled to the second electrode of the inductor;

a current sensing element having a first electrode coupled to the second terminal of the rechargeable battery pack, and a second electrode;

a rectifier having a first electrode coupled to the second electrode of the current sensing element and a second electrode coupled to the second electrode of the inductor;

a hysteresis comparator having a first input coupled to the first electrode of the current sensing element, a second input coupled to the second electrode of the current sensing element, and an output;

a battery monitoring circuit having a plurality of inputs and a first output, a first input of the plurality of inputs being coupled to the first terminal of the rechargeable battery pack, and a second input of the plurality of inputs being coupled to the second terminal of the rechargeable battery pack; and

a transistor driver having a first input coupled to the output of the hysteresis comparator, a second input coupled to the first output of the battery monitoring circuit, and an output coupled to the gate electrode of the first field effect transistor.

12. The rechargeable battery system of claim 11, wherein:

the rechargeable battery system further comprises a comparator having a first input coupled to the first electrode of the current sensing element, a second input coupled to the second electrode of the current sensing element, and an output; and

the hysteresis comparator further includes an enabling terminal coupled to the output of the comparator.

13. The rechargeable battery system of claim 11, the rechargeable battery pack including a plurality of rechargeable battery cells, wherein:

a first rechargeable battery cell of the plurality of rechargeable battery cells has a first electrode coupled to the first terminal of the rechargeable battery pack and a second electrode coupled to a third input of the plurality of inputs of the battery monitoring circuit; and

a second rechargeable battery cell of the plurality of rechargeable battery cells has a first electrode coupled to the second electrode of the first rechargeable battery cell and a second electrode coupled to the second terminal of the rechargeable battery pack.

14. The rechargeable battery system of claim 11, wherein the rectifier includes:

a Zener diode having an anode coupled to the first electrode of the rectifier and a cathode coupled to the second electrode of the rectifier; and

a Schottky diode having an anode coupled to the anode of the Zener diode and a cathode coupled to the cathode of the Zener diode.

15. The rechargeable battery system of claim 11, wherein:

the drain electrode of the first field effect transistor is coupled to the second electrode of the inductor via a second field effect transistor, the second field effect transistor having a gate electrode, a source electrode coupled to the second electrode of the inductor, and a drain electrode coupled to the drain electrode of the first field effect transistor; and

the battery monitoring circuit further includes a second output coupled to the gate electrode of the second field effect transistor.