Parenteral products automation system (PPAS)

• US 5,805,454 A
• Filed: 08/10/1995
• Issued: 09/08/1998
• Est. Priority Date: 08/10/1995
• Status: Expired due to Term

• Current Assignee: Baxter Corporation Englewood (Baxter International Inc.)
• Original Assignee: Drew Sweetak, Fred M. Valerino Sr, Joel Osborne
• Inventors: Osborne, Joel, Sweetak, Drew, Valerino, Fred M. Sr.
• Primary Examiner(s): Trammell, James P.
• Assistant Examiner(s): KEMPER, MELANIE A
• Application Number:
  US08/513,569
• Time in Patent Office: 1,125 Days
• Field of Search: 364/478.02, 364/478.03, 364/478.04, 364/478.05, 364/478.06, 364/478.1, 364/478.16, 364/478.18, 364/496-499, 73/863, 73/863.01, 73/863.21, 73/863.31, 73/863.91, 73/864.02, 73/864.21, 73/864.81, 73/864.91, 395/80, 395/904, 395/912, 901/8, 141/1, 141/18, 141/21, 141/130, 141/98, 141/103, 141/2, 141/9, 221/1, 221/9, 221/10, 221/79, 221/211, 250/380, 414/222, 422/62, 422/63, 422/64, 422/68.1, 422/99, 422/104
• US Class Current: 700/215
• CPC Class Codes: B01F 31/20 Mixing the contents of independent containers, e.g. test tubes
• CPC Class Codes: B01F 33/85 Mixing plants with mixing receptacles or mixing tools that can be indexed into different working positions
• CPC Class Codes: B65B 3/003 Filling medical containers such as ampoules, vials, syringes or the like
• CPC Class Codes: B65B 57/00 Automatic control, checking, warning, or safety devices registering wrapping or container-forming material fed from rolls B65B41/18
• CPC Class Codes: B65G 51/34 Two-way operation
• CPC Class Codes: B65G 51/46 according to separate signal systems
• CPC Class Codes: G16H 20/13 delivered from dispensers

Abstract

The invention relates to a four-step automated system for the transportation, through a pneumatic tube system or a robotics transfer system, of pharmaceutical products to any location within a hospital. The system comprises an input queue, a dispensing apparatus comprising a robot device and a number of stations from which the robot device works, an inspection station, and a transportation system. A computer interface provides bi-directional communication between analytical instruments, robots and peripheral devices and a computer. The robot employed by the system is responsive to computer commands and capable of performing mechanical functions including selection and retrieval of necessary item, and manipulation of retrieved items such that desired product is produced.

Claims

1. A system for automatically preparing and transporting parenteral products by combining a computerized robotics device with a pneumatic tube carrier system, said system comprising:

at least one computer having a database capable of receiving information and transmitting said information within said system;

at least one robot, said robot having;

at least one movable arm; and

at least one pair of gripping means having sensors;

wherein said gripping means are attached to said movable arm and wherein said sensors indicate the presence or absence of an object;

a plurality of stations, each said station being arranged to cooperate with said robot in a sequence of operations to produce said parenteral products;

a delivery means for transporting said parenteral products to a visual inspection station;

a delivery means for transporting said parenteral products from said visual inspection station to said pneumatic tube carrier system;

a plurality of pneumatic tube carriers, each of said carriers being generally cylindrical and disposed about a longitudinal axis;

a first loading means for automatically inserting said parenteral products into said carriers;

a second loading means for automatically inserting said carriers into said pneumatic tube carrier system; and

a control means for coordinating transportation of said carriers containing said parenteral products to desired locations.

2. A system as claimed in claim 1 in which said inspection station comprises barcode scanning.

3. A system for automatically preparing and transporting parenteral products by combining a computerized robotics device with a pneumatic tube carrier system, said system comprising:

at least one computer having a database capable of receiving information and transmitting said information within said system, thereby maintaining control of said system;

at least one robot, said robot having;

at least one movable arm; and

at least one pair of gripping means having sensors;

wherein said gripping means are attached to said movable arm and wherein said sensors indicate the presence or absence of an object;

a plurality of stations, each said station being arranged to cooperate with said robot in a sequence of operations to produce said parenteral products;

a delivery means for transporting said parenteral products to a visual inspection station;

a delivery means for transporting said parenteral products from said visual inspection station to said pneumatic tube carrier system;

a plurality of pneumatic tube carriers, each of said carriers being generally cylindrical and disposed about a longitudinal axis;

a loading station comprising;

a rotating multi-carrier carousel capable of holding a plurality of said carriers;

a plurality of photo eyes, each of said photo eyes being arranged to detect the presence or absence of objects in said carriers in said carousel;

at least one device capable of automatically removing said carriers from said carousel, inserting said parenteral products into said carriers, and returning said carriers to said carousel; and

a control means for coordinating transportation of said carriers containing said parenteral products to desired locations.

4. A system as claimed in claim 3 in which said inspection station comprises barcode scanning.

5. An apparatus for automatically handling products,

said apparatus comprising:

at least one computer;

at least one robot device;

a pneumatic tube carrier system; and

a transporter for moving said products between said robot and said pneumatic tube carrier system;

wherein said products are moved in accordance with signals generated from said computer.

6. An apparatus as claimed in claim 5 wherein a visual inspection station is located midway between said robot and said pneumatic tube carrier system.

7. An apparatus as claimed in claim 6 in which said inspection station comprises barcode scanning.