Siding panel and support strip assembly and method of production

• US 5,806,185 A
• Filed: 11/13/1995
• Issued: 09/15/1998
• Est. Priority Date: 12/14/1992
• Status: Expired due to Fees

• Current Assignee: King, Daniel W.
• Original Assignee: King, Daniel W.
• Inventors: King, Daniel W.
• Primary Examiner(s): Gorski, Joseph M.
• Application Number:
  US08/557,691
• Time in Patent Office: 1,037 Days
• Field of Search: 29/429, 29/430, 29/416, 29/417, 29/434, 29/897, 29/897.3, 29/897.32, 264/146, 264/152, 52/520, 52/529, 52/545, 52/547, 52/525, 52/526, 52/546, 52/588.1, 403/363, 403/375
• US Class Current: 29/897.32
• CPC Class Codes: B29C 2793/00 Shaping techniques involving a cutting or machining operation
• CPC Class Codes: B29C 2793/009 after shaping
• CPC Class Codes: B29C 48/00 Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor extrusion blow-moulding B29C49/04
• CPC Class Codes: B29C 48/0022 combined with cutting
• CPC Class Codes: B29C 48/07 Flat, e.g. panels
• CPC Class Codes: B29C 48/12 Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
• CPC Class Codes: B29D 99/001 Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings articles with hollow walls B29D24/00
• CPC Class Codes: B29K 2995/0072 Roughness, e.g. anti-slip
• CPC Class Codes: B29L 2031/003 having a profiled transverse cross-section
• CPC Class Codes: E04F 13/0864 composed of superposed elements which overlap each other and of which the flat outer surface includes an acute angle with the surface to cover
• CPC Class Codes: Y10T 29/49629 Panel
• CPC Class Codes: Y10T 29/49796 Coacting pieces
• CPC Class Codes: Y10T 29/49798 Dividing sequentially from leading end, e.g., by cutting or breaking
• CPC Class Codes: Y10T 29/4984 Retaining clearance for motion between assembled parts

Abstract

An elongated siding panel and a longitudinally extending panel attachment and support strip have overlapping edge portions with longitudinally spaced slots receiving corresponding hook-shaped tabs to form loose positive connections. The slots have a length longer than the tabs to provide for limited longitudinal movement of the panel relative to the support strip. The panel and strip are preferably formed from an extruded flat strip of semi-rigid plastics material, and the continuously formed panel and support strip are progressively notched and punched at longitudinally spaced intervals to form the slots and tabs and expansion slots. The notched and punched support strip is progressively severed from the panel, twisted on a longitudinal axis, and the tabs are progressively inserted into the slots for hooking the overlapping edge portion of the panel. The upper portion of the support strip is generally flat with longitudinally spaced holes for receiving fasteners, and the notches extend to the upper portion of the support strip. The expansion slots and notches permit the support strip to expand and contract without pulling on the fastener.

Claims

1. A method of producing a series of elongated siding panels each comprising a panel member and a longitudinally extending support strip attached thereto, comprising the steps of:

extruding a plastic material into an extrusion having a predetermined cross-section and moving in a longitudinal direction;

severing said extrusion along its length while it continues to move in said longitudinal direction, thereby separating said extrusion into two portions, with one of said portions corresponding to the panel members and said other portion corresponding to the support strips;

progressively slidably connecting said one portion to said other portion while they continue to move in said longitudinal direction, whereby said one portion is longitudinally slidable relative to said other portion; and

then

transversely cutting the slidably connected portions, while they continue to move in said longitudinal direction, at longitudinally spaced intervals, thereby forming a plurality of support strips each longitudinally slidably attached to a respective panel member.

2. The method claim 1, wherein said extruding step includes extruding said plastic material into a substantially flat strip having a generally uniform thickness, and further including the step of shaping said substantially flat strip into a desired profile while said strip continues to move in said longitudinal direction.

3. The method of claim 1, and further including the step of forming laterally extending slits in said portion corresponding to said support strips, such that said transversely cutting step results in each support strip having a plurality of said slits.

4. A method of producing a series of elongated siding panels each comprising a panel member and a longitudinally extending support strip attached thereto, comprising the steps of:

extruding a plastic material into an extrusion having a predetermined cross-section and moving in a longitudinal direction;

severing said extrusion along its length while it continues to move in said longitudinal direction, thereby separating said extrusion into two portions, with one of said portions corresponding to the panel members and said other portion corresponding to the support strips;

progressively slidably connecting said one portion to said other portion while they continue to move in said longitudinal direction, whereby said one portion is longitudinally slidable relative to said other portion;

limiting the movement of the slidably connected portions at longitudinally spaced intervals along the slidably connected portions; and

then

transversely cutting the slidably connected portions, while they continue to move in said longitudinal direction, at longitudinally spaced intervals, thereby forming a plurality of support strips each longitudinally slidably attached to a respective panel member.

5. The method of claim 4, wherein the step of limiting the movement of the slidably connected portions comprises forming longitudinally spaced tabs on one of said portions and slots within the other of said portions, and then fitting each of said tabs into a corresponding one of said slots.

6. The method claim 4, wherein said extruding step includes extruding said plastic material into a substantially flat strip having a generally uniform thickness, and further including the step of shaping said substantially flat strip into a desired profile while said strip continues to move in said longitudinal direction.

7. The method of claim 4, and further including the step of forming laterally extending slits in said portion corresponding to said support strips, such that said transversely cutting step results in each support strip having a plurality of said slits.