Wheeled vehicle guidance and drive system

• US 5,806,655 A
• Filed: 01/30/1996
• Issued: 09/15/1998
• Est. Priority Date: 01/30/1996
• Status: Expired due to Fees

• Current Assignee: OCS IntelliTrak, Inc. (Columbus Mckinnon Corporation)
• Original Assignee: Ocs-Intellitrak, Inc.
• Inventors: Tabler, Charles P.
• Primary Examiner(s): Bidwell, James R.
• Application Number:
  US08/594,088
• Time in Patent Office: 959 Days
• Field of Search: 198/465.1, 198/465.2, 198/465.3, 198/467.1, 198/803.2, 104/163, 104/166, 104/167
• US Class Current: 198/465.3
• CPC Class Codes: B23Q 7/1442 using carts carrying work holders
• CPC Class Codes: B61B 10/04 with vehicles rolling trackless on the ground
• CPC Class Codes: B61B 13/125 the propulsion device being a rotating shaft or the like
• CPC Class Codes: B65G 35/066 the bar or the tube being provided with a helical or annular channel

Abstract

A standard wheeled dolly frame or pallet is connected to a carriage at one or opposite sides thereof. Each carriage has an elastomeric material for biasing a plurality of pivotally mounted driven wheels against a rotatable drive shaft extending along a transporting direction. The driven wheels are canted with respect to the drive shaft so that when the drive shaft is rotated by a belt driven by an electric motor and a mechanical transmission, a helical loci of engagement between the drive shaft and driven wheels provides sufficient traction through the engagement force of the bias member to propel the wheeled vehicle along the transporting path. Preferably, the drive shaft is composed of a number of discontinuous driving sections that are aligned or alignable for diverting transporting paths so as to each be driven by a separate set of a drive motor, mechanical transmission and drive belt. The drive shaft may include curved sections so that the transporting path may take on any desired shape. The drive shaft is mounted by a plurality of bearings within a channel.

Claims

1. A wheeled vehicle guidance and drive system, for transporting at least one wheeled vehicle along a transporting path of a support surface, the wheeled vehicle having one or more support wheels for load carrying engagement with the support surface during movement of the wheeled vehicle along the transporting path, the system comprising:

a frame stationarily mounted with respect to the support surface and extending along the transporting path;

a drive motor mounted to said frame and having a rotational power output;

a mechanical transmission having a power input connected to said rotational power output of said drive motor and further having a rotational power output;

a drive shaft extending along the transporting path and mounted to said frame for rotation about a shaft axis that is parallel to the transporting path;

a power connection between said rotational power output of said mechanical transmission and said drive shaft for rotatably driving said drive shaft about said shaft axis;

a carriage;

at least one driven wheel rotatably mounted on said carriage for rotation about a driven wheel axis, said driven wheel axis being non-parallel and non-perpendicular to said shaft axis, and said driven wheel engaging said drive shaft with sufficient traction so as to form a helical loci of engagement about a periphery of said drive shaft during rotation of said drive shaft about said shaft axis to power said carriage along the transporting path in a direction of the transporting path dependent upon a direction of rotation of said drive shaft;

a drive connector for drivingly connecting said carriage to the wheeled vehicle in the direction of the transporting path and for providing a lost motion connection between the wheeled vehicle and said carriage in a lost motion direction perpendicular to said shaft axis; and

a biasing member comprised of an elastomeric compressible material mounted between said carriage and said driven wheel and biasing said driven wheel into engagement with said drive shaft throughout a range of said lost motion connection and in a biasing direction perpendicular to said shaft axis for providing sufficient engagement traction force between said driven wheel and said drive shaft to power the wheeled vehicle along the transporting path.

2. A system according to claim 1, wherein said drive shaft is mounted to said frame by a rigid channel extending along the transporting path and being directly connected to said frame, and a plurality of bearings mounted in said rigid channel for rotatably supporting said drive shaft.

3. A system according to claim 1, wherein said drive motor is an electric motor, and wherein said power connection is a belt drive.

4. A system according to claim 1, wherein said carriage is separate from and connectable to the wheeled vehicle.

5. A system according to claim 1, wherein said drive shaft is cylindrical with a cylindrical periphery.

6. A system according to claim 5, wherein said drive shaft is mounted to said frame by a rigid channel extending along the transporting path and being directly connected to said frame, and a plurality of bearings are mounted in said rigid channel for rotatably supporting said drive shaft.

7. A system according to claim 6, wherein said drive connector includes a pivotal connection about a pivot axis perpendicular to said shaft axis and perpendicular to said bias direction.

8. A system according to claim 1, further including means separate from said driven wheel for guiding the wheeled vehicle along the transporting path to normally prevent movement of the wheeled vehicle away from said drive shaft.

9. A wheeled vehicle guidance and drive system, for transporting at least one wheeled vehicle along a transporting path of a support surface, the wheeled vehicle having one or more support wheels for load carrying engagement with the support surface during movement of the wheeled vehicle along the transporting path , the system comprising:

a frame stationarily mounted with respect to the support surface and extending along the transporting path;

a drive motor mounted to said frame and having a rotational power output;

a mechanical transmission having a power input connected to said rotational power output of said drive motor and further having a rotational power output;

a drive shaft extending along the transporting path and mounted to said frame for rotation about a shaft axis that is parallel to the transporting path;

a power connection between said rotational power output of said mechanical transmission and said drive shaft for rotatably driving said drive shaft about said shaft axis;

a carriage;

at least one driven wheel rotatably mounted on said carriage for rotation about a driven wheel axis, said driven wheel axis being non-parallel and non-perpendicular to said shaft axis, and said driven wheel engaging said drive shaft with sufficient traction so as to form a helical loci of engagement about a periphery of said drive shaft during rotation of said drive shaft about said shaft axis to power said carriage along the transporting path in a direction of the transporting path dependent upon a direction of rotation of said drive shaft;

a drive connector for drivingly connecting said carriage to the wheeled vehicle in the direction of the transporting path and for providing a lost motion connection between the wheeled vehicle and said carriage in a lost motion direction perpendicular to said shaft axis;

said drive connector including a pivotal connection about a pivot access perpendicular to said shaft axis and perpendicular to said biasing direction; and

a biasing member mounted between said carriage and said driven wheel and biasing said driven wheel into engagement with said drive shaft throughout a range of said lost motion connection and in a biasing direction perpendicular to said shaft axis for providing sufficient engagement traction force between said driven wheel and said drive shaft to power the wheeled vehicle along the transporting path.