Furnace controller useable, without modification, with either a single or two stage thermostat

• US 5,806,760 A
• Filed: 04/17/1997
• Issued: 09/15/1998
• Est. Priority Date: 04/17/1997
• Status: Expired due to Fees

• Current Assignee: Rheem Manufacturing Company (Paloma Co., Ltd.)
• Original Assignee: Rheem Manufacturing Company (Paloma Co., Ltd.)
• Inventors: Maiello, Dennis R.
• Primary Examiner(s): Tanner, Harry B.
• Application Number:
  US08/842,759
• Time in Patent Office: 516 Days
• Field of Search: 236/11, 236/1 EA, 236/1 EB, 236/1 E, 236/46 E, 236/51, 236/10, 62/196.2, 62/228.5, 62/298, 165/256, 165/260, 165/261, 165/262
• US Class Current: 236/11
• CPC Class Codes: F23N 1/082 using electronic means
• CPC Class Codes: F23N 2233/08 with variable speed
• CPC Class Codes: F23N 2233/10 forcing air through heat exchangers
• CPC Class Codes: F23N 2237/10 High or low fire
• CPC Class Codes: G05D 23/1904 variable in time

Abstract

An electronic two stage furnace controller may be used interchangeably, without modification thereof, with either a single or two stage thermostat to regulate the heating and cooling operation of a two stage heating/cooling furnace to which the controller is connected. The controller is operative to monitor the input it receives from the thermostat, automatically deduce whether the input is from a single stage thermostat or a two stage thermostat, and responsively regulate the operation of the furnace under a corresponding single stage thermostat heating or cooling mode, or a corresponding two stage thermostat heating or cooling mode.

Claims

1. A controller (1) connectable to a heat transfer device having a first heat transfer rate and a second, higher heat transfer rate, and (2) interchangeably connectable to either a single stage thermostat or a two stage thermostat, said controller being operative to receive at least one heat transfer rate demand signal from the thermostat to which it is connected and responsively regulate the operation of the heat transfer device, said controller comprising:

a first thermostat input portion for receiving a thermostat-generated low heat transfer rate demand signal;

a second thermostat input portion for receiving a thermostat-generated high heat transfer rate demand signal; and

control means for monitoring said first and second thermostat input portions and (1) generating a first control output useable to regulate the operation of the heat transfer device in a two stage thermostat mode in response to the detection by said control means of the receipt of said low heat transfer rate demand signal without the receipt of said high heat transfer rate demand signal, and (2) generating a second control output useable to regulate the operation of the heat transfer device in a single stage thermostat mode in response to the detection by said control means of the receipt of said high heat transfer rate demand signal without the receipt of said low heat transfer rate demand signal.

2. The controller of claim 1 wherein said control means are operable in a single mode to monitor said first and second thermostat input portions and responsively generate the corresponding one of said first and second control outputs.

3. The controller of claim 1 wherein said controller is a furnace controller.

4. The controller of claim 1 wherein the heat transfer device is a heating furnace, and said high and low heat transfer rate demand signals are heating demand signals.

5. The controller of claim 4 wherein the heat transfer device is a fuel-fired heating furnace.

6. The controller of claim 1 wherein the heat transfer device is an air conditioning device, and said high and low heat transfer rate demand signals are cooling demand signals.

7. The controller of claim 6 wherein the heat transfer device is a heating/cooling furnace.

8. The controller of claim 1 wherein said control means include a preprogrammed microprocessor coupled to said first and second thermostat input portions and operative to automatically discern, via said monitoring of said input portions, whether said controller is connected to a single stage thermostat or a two stage thermostat.

9. The controller of claim 1 wherein said controller is an electronic furnace controller.

10. A controller (1) connectable to a heat transfer device having a first heat transfer rate and a second, higher heat transfer rate, and (2) interchangeably connectable to either a single stage thermostat or a two stage thermostat, said controller being operative to receive at least one heat transfer rate demand signal from the thermostat to which it is connected and responsively regulate the operation of the heat transfer device, said controller comprising:

a first thermostat input portion for receiving a thermostat-generated low heat transfer rate demand signal;

a second thermostat input portion for receiving a thermostat-generated high heat transfer rate demand signal; and

control means operative without modification of said controller to;

(1) automatically determine, by interpreting signal receipt at said first and second thermostat input portions, whether said controller is connected to a single stage thermostat or a two stage thermostat,

(2) generate a first control output useable to regulate the operation of the heat transfer device in a first mode when said controller is connected to a two stage thermostat, and

(3) generate a second control output useable to regulate the operation of the heat transfer device in a second mode when said controller is connected to a single stage thermostat.

11. The controller of claim 10 wherein said controller is an electronic furnace controller.

12. The controller of claim 11 wherein said control means include a preprogrammed microprocessor.

13. Heat transfer apparatus comprising:

a heat transfer device having selectable first and second heat transfer rates, said second heat transfer rate being higher than said first heat transfer rate; and

a controller connected to said heat transfer device and interchangeably connectable to either a single stage thermostat or a two stage thermostat, said controller being operative to receive at least one heat transfer rate demand signal from the thermostat to which it is connected and responsively regulate the operation of said heat transfer device, said controller including;

a first thermostat input portion for receiving a thermostat-generated low heat transfer rate demand signal,

a second thermostat input portion for receiving a thermostat-generated high heat transfer rate demand signal, and

control means for monitoring said first and second thermostat input portions and (1) generating a first control output operative to regulate the operation of said heat transfer device in a two stage thermostat mode in response to the detection by said control means of the receipt of said low heat transfer rate demand signal without the receipt of said high heat transfer rate demand signal, and (2) generating a second control output operative to regulate the operation of said heat transfer device in a single stage thermostat mode in response to the detection by said control means of the receipt of said high heat transfer rate demand signal without the receipt of said low heat transfer rate demand signal.

14. The heat transfer apparatus of claim 13 wherein said control means are operable in a single mode to monitor said first and second thermostat input portions and responsively generate the corresponding one of said first and second control outputs.

15. The heat transfer apparatus of claim 13 wherein said heat transfer device is a heating furnace, said first and second heat transfer rates are heating rates, and said high and low heat transfer rate demand signals are high and low heating demand signals.

16. The heat transfer apparatus of claim 15 wherein said furnace is a fuel-fired heating furnace.

17. The heat transfer apparatus of claim 15 wherein:

in said two stage thermostat mode said first control output first functions to initiate operation of said furnace at said first heating rate thereof, and is thereafter operative to initiate operation of said furnace at said second heating rate thereof in response to the detection by said control means of receipt of a thermostat-generated heat transfer demand signal at said second thermostat input portion of said controller, and

in said single stage thermostat mode said second control output first functions to initiate operation of said furnace at said first heating rate thereof, and is thereafter operative to initiate operation of said furnace at said second heating rate thereof after expiration of a predetermined delay period.

18. The heat transfer apparatus of claim 13 wherein said heat transfer device is a heating/cooling furnace, said first and second heat transfer rates are cooling rates, and said high and low heat transfer rate demand signals are high and low cooling demand signals.

19. The heat transfer apparatus of claim 18 wherein:

in said two stage thermostat mode said first control output first functions to initiate operation of said furnace at said first cooling rate thereof, and is thereafter operative to initiate operation of said furnace at said second cooling rate thereof in response to the detection by said control means of receipt of a thermostat-generated heat transfer demand signal at said second thermostat input portion of said controller, and

in said single stage thermostat mode said second control output first functions to initiate operation of said furnace at said first cooling rate thereof, and is thereafter operative to initiate operation of said furnace at said second cooling rate thereof after expiration of a predetermined delay period.

20. Heat transfer apparatus comprising:

a heat transfer device having selectable first and second heat transfer rates, said second heat transfer rate being higher than said first heat transfer rate; and

a controller connected to said heat transfer device and interchangeably connectable to either a single stage thermostat or a two stage thermostat, said controller being operative to receive at least one heat transfer rate demand signal from the thermostat to which it is connected and responsively regulate the operation of said heat transfer device, said controller including;

a first thermostat input portion for receiving a thermostat-generated low heat transfer rate demand signal,

a second thermostat input portion for receiving a thermostat-generated high heat transfer rate demand signal, and

(1) automatically determine, by interpreting signal receipt at said first and second thermostat input portions, whether said controller is connected to a single stage thermostat or a two stage thermostat,

(2) generate a first control output useable to regulate the operation of the heat transfer device in a first mode when said controller is connected to a two stage thermostat, and

(3) generate a second control output useable to regulate the operation of the heat transfer device in a second mode when said controller is connected to a single stage thermostat.

21. The heat transfer apparatus of claim 20 wherein said heat transfer device is a heating furnace, said first and second heat transfer rates are heating rates, and said high and low heat transfer rate demand signals are high and low heating demand signals.

22. The heat transfer apparatus of claim 21 wherein said furnace is a fuel-fired heating furnace.

23. The heat transfer apparatus of claim 21 wherein:

in said first mode said first control output first functions to initiate operation of said furnace at said first heating rate thereof, and is thereafter operative to initiate operation of said furnace at said second heating rate thereof in response to the detection by said control means of receipt of a thermostat-generated heat transfer demand signal at said second thermostat input portion of said controller, and

in said second mode said second control output first functions to initiate operation of said furnace at said first heating rate thereof, and is thereafter operative to initiate operation of said furnace at said second heating rate thereof after expiration of a predetermined delay period.

24. The heat transfer apparatus of claim 20 wherein said heat transfer device is a heating/cooling furnace, said first and second heat transfer rates are cooling rates, and said high and low heat transfer rate demand signals are high and low cooling demand signals.

25. The heat transfer apparatus of claim 24 wherein:

in said first mode said first control output first functions to initiate operation of said furnace at said first cooling rate thereof, and is thereafter operative to initiate operation of said furnace at said second cooling rate thereof in response to the detection by said control means of receipt of a thermostat-generated heat transfer demand signal at said second thermostat input portion of said controller, and

in said second mode said second control output first functions to initiate operation of said furnace at said first cooling rate thereof, and is thereafter operative to initiate operation of said furnace at said second cooling rate thereof after expiration of a predetermined delay period.

26. A method of using a thermostat to regulate the operation of a heat transfer device having selectively operable first and second heat transfer stages, said method comprising the steps of:

operatively connecting a controller to said heat transfer device;

connecting a thermostat to said controller, said thermostat being selected from the group consisting of a single stage thermostat and a two stage thermostat;

transmitting a heat transfer demand output from the selected thermostat to said controller; and

causing said controller, without modification thereof, to determine from said heat transfer demand output whether the selected thermostat is a single stage thermostat or a two stage thermostat and responsively initiate the regulation of said first and second heat transfer stages in a first mode if the selected thermostat is a two stage thermostat, and in a second mode different than said first mode if the selected thermostat is a single stage thermostat.

27. The method of claim 26 wherein:

said controller has low and high heat transfer demand input portions each adapted to receive said heat transfer demand signal, and

said causing step is performed by causing said controller to initiate the first regulation mode in response to receipt of said heat transfer demand output only at said low heat transfer demand input portion, and to initiate the second regulation mode in response to receipt of said heat transfer demand output only at said high heat transfer demand input portion.