Self-contained collet adaptor

• US 5,806,859 A
• Filed: 06/24/1996
• Issued: 09/15/1998
• Est. Priority Date: 06/24/1996
• Status: Expired due to Term

• Current Assignee: Matthew Saccomanno III
• Original Assignee: Matthew Saccomanno III
• Inventors: Saccomanno, Matthew III
• Primary Examiner(s): Bishop, Steven C.
• Application Number:
  US08/669,026
• Time in Patent Office: 813 Days
• Field of Search: 279/51-53, 279/143, 279/145
• US Class Current: 279/143
• CPC Class Codes: B23B 31/207 using mechanical transmission through the spindle
• CPC Class Codes: Y10T 279/17529 Fixed cam and moving jaws
• CPC Class Codes: Y10T 279/3406 Adapter

Abstract

A hollow body and drawbar coupler connect to form a collet adaptor with external configuration matching that of a commonly available draw-style spring collet. A receptacle at the anterior portion of the body holds the adapted collet. Tension applied by a machine tool drawbar is transmitted through the draw bar coupler and draw tube to actuate the adapted collet. A stop sleeve within the adaptor body limits the draw stroke, and thus the clamping force applied to the collet. The collet is threaded inward or outward by a machine operator to adjust clamping force. A keying ring within the adaptor maintains radial position of the collet via a friction mechanism. Differentially threaded engagements of the adaptor drawbar with the adapted collet and the body provide a self contained means for clamping the collet when the adaptor is removed from the machine tool. An optional unitary, cylindrical protuberance provides an extended nose for improved access to a chucked workpiece.

Claims

1. An adaptor comprising, in combination:

a socket means of receiving a given collet;

a mounting means whose form is compatibly received by a given machine tool;

a drawbar means of transmitting an actuating force to said collet from said machine tool;

a drawbar stroke limiting means;

a means for adjusting the longitudinal position of said collet with respect to said drawbar and said socket in substantially small increments;

whereby the actuating force transmitted from said machine tool to said collet is effectively limited by said adaptor and is readily adjustable by a machinist.

2. The adapt or of claim 1 wherein said mounting means comprises a form that is compatibly received by a given collet receptacle of said machine tool, whereby installation of the adaptor in said machine tool occurs in a manner significantly similar to that of a given commonly available collet of a type compatible with said receptacle of said machine tool.

3. The adaptor of claim 1 wherein said socket means is supported a predetermined distance outward from said machine tool by a substantially cylindrical, coaxial, and unitary protuberance of the adaptor, said protuberance being of substantially smaller diameter than the external structure of said collet receptacle of said machine tool, whereby the accessibility of given tooling to a given workpiece clamped in a given collet within the adaptor is enhanced over the alternate condition of said workpiece being clamped in a given collet directly within said collet receptacle of said machine tool.

4. The adaptor of claim 1 wherein said means for adjusting comprises, in combination:

a driving means for rotating said collet a predetermined amount with respect to said drawbar;

a fixing means for maintaining radial position of said collet with respect to the adaptor comprising;

a keying device rotatably engaged with the adaptor, interfitting with a keyway means on said collet;

a frictional surface of said keying device, engaged with a receiving surface of the adaptor in a manner such that significant rotational friction of predetermined intensity is created between said keying device and the adaptor;

whereby said actuating force transmitted from the machine tool may be adjusted by threadingly advancing the collet inward or outward a predetermined amount with respect to said drawbar, and the radial position of said collet with respect to the adaptor is maintained by said fixing means during normal operation of the machine tool.

5. The adaptor of claim 4, wherein said frictional surface comprises devices selected from the group consisting of commonly available screws, set screws, spring plunger set screws, ball plunger set screws, belleville springs, wavy washers, felt washers, and elastomeric rings.

6. The adaptor of claim 4, wherein said frictional surface comprises a significantly resilient portion of said keying device interferingly engaged with said receiving surface of the adaptor.

7. The adaptor of claim 6 wherein said resilient portion is substantially ring-like and lobular.

8. The adaptor of claim 4, further including:

a pellet of substantially solid material slidably carried in a cavity of the keying device;

a spring-like member mounted on said keying device and pressing upon said pellet, urging the pellet to bear upon said receiving surface of the adaptor in a manner such that significant rotational friction is created between said keying device and the adaptor.

9. The adaptor of claim 8 wherein said spring-like member is a commonly available retaining ring.

10. An adaptor comprising, in combination:

a socket means of receiving a given collet;

a mounting means whose form is compatibly received by a given collet receptacle of a given machine tool;

a fixing means for maintaining radial position of said collet with respect to said adaptor comprising;

a keying device, interfitting with a keyway means on said collet, and rotatably engaged with the adaptor;

a frictional surface of the keying device, engaged with a receiving surface of the adaptor in a manner such that significant rotational friction of predetermined intensity is created between said keying device and the adaptor;

whereby the radial position of said collet with respect to the adaptor is maintained by said fixing means during normal operation of the machine tool.

11. The adaptor of claim 10, further including a significantly resilient portion of said keying device, interferingly engaged with said receiving surface of the adaptor, whereby said rotational friction is generated.

12. The adaptor of claim 11 wherein said resilient portion is substantially ring-like and lobular.

13. The adaptor of claim 10, further including:

a pellet of substantially solid material slidably carried in a cavity of the keying device;

a spring-like member mounted on said keying device and pressing upon said pellet, urging the pellet to bear upon said receiving surface of the adaptor in a manner such that significant rotational friction of predetermined intensity is created between the keying device and the adaptor.

14. The adaptor of claim 13 wherein said spring-like member is a commonly available retaining ring.

15. The adaptor of claim 13 wherein said spring-like member comprises a device selected from the group consisting of commonly available spring plunger set screws and ball plunger set screws.

16. The adaptor of claim 13, further including a multiplicity of detents located on said receiving surface and positioned to compatibly engage said pellet.

17. The adaptor of claim 10 wherein said socket means is supported a predetermined distance outward from said machine tool by a substantially cylindrical, coaxial, and unitary protuberance of the adaptor, said protuberance being of substantially smaller diameter than the external structure of said collet receptacle of said machine tool, whereby the accessibility of given tooling to a given workpiece clamped in a given collet within the adaptor is enhanced over the alternate condition of said workpiece being clamped in a given collet directly within said collet receptacle of said machine tool.

18. A collet holder comprising, in combination:

a mounting means whose form is compatibly received by a given machine tool;

a socket means of receiving a given collet;

a means of generating a longitudinal draw force for actuating said collet, comprising a substantially rigid member, rotatably attached within said collet holder, having a threaded portion threadingly engaged with said collet holder, said portion having a chosen lead that differs from, and cooperates with, that of another threaded portion of said rigid member threadingly engaged with the received collet;

whereby clamping of a given workpiece in said collet can be effected by said longitudinal force, generated with ease by a machinist upon rotation of said member with respect to said collet holder and said collet, which results from a compounded effect of differing longitudinal translocation rates of the threaded engagements of said member with said collet and said collet holder.

19. The collet holder of claim 18 wherein said mounting means comprises a form that is compatibly received by a given collet receptacle of said machine tool, whereby installation of the adaptor in said machine tool occurs in a manner significantly similar to that of a given commonly available collet of a type compatible with said receptacle of said machine tool.

20. The collet holder of claim 19 wherein said socket means is supported a predetermined distance outward from said machine tool by a substantially cylindrical, coaxial, and unitary protuberance of the adaptor, said protuberance being of substantially smaller diameter than the external structure of said collet receptacle of said machine tool, whereby the accessibility of given tooling to a given workpiece clamped in a given collet within the adaptor is enhanced over the alternate condition of said workpiece being clamped in a given collet directly within said collet receptacle of said machine tool.