Bendable tube and method for its manufacture

• US 5,807,241 A
• Filed: 09/10/1996
• Issued: 09/15/1998
• Est. Priority Date: 09/22/1995
• Status: Expired due to Term

• Current Assignee: Richard Wolf GmbH (Richard & Annemarie Wolf- Stiftung)
• Original Assignee: Richard Wolf GmbH (Richard & Annemarie Wolf- Stiftung)
• Inventors: Heimberger, Rudolf
• Primary Examiner(s): FLANAGAN, BEVERLY MEINDL
• Application Number:
  US08/711,834
• Time in Patent Office: 735 Days
• Field of Search: 600/138, 600/19, 600/141, 600/142, 600/144, 138/118, 138/120, 138/155, 138/166, 138/167, 138/168
• US Class Current: 600/142
• CPC Class Codes: A61B 1/0055 Constructional details of insertion parts, e.g. vertebral elements
• CPC Class Codes: A61B 2017/00314 Separate linked members

Abstract

An bendable endoscope is disclosed which comprises tube sections. Neighbouring tube sections are completely materially separated from one another via a circumferential separating gap and are only connected to one another with a positive fit. By providing a corresponding number of tube sections, a flexible shank or a flexible shaft may be formed. The manufacture may be effected by laser cutting from a rigid tube.

Claims

1. A bendable tube having a longitudinal axis (5) comprising tube sections (1,2) wherein neighboring tube sections (1,2) are materially separated from one another via a circumferential separating gap (3) but which are connected to one another with a positive fit at least in the direction of the longitudinal axis (5) of the tube, one of the neighboring tube sections (1) comprising at least one lug (11) facing the other of the neighboring tube sections (2), said lug being engaged into at least one corresponding recess (12) of the other of the neighboring tube sections (2) with a positive fit, said lug having a shape with undercuts, and said corresponding recess having a corresponding shape such that the recess forms the undercuts and interlocks with said lug.

2. A tube section for forming a bendable tube according to claim 1 at least one lug (11) is provided to one end side and to the other end side there is provided at least one recess (12) for receiving a lug with a positive fit.

3. A bendable tube section according to claim 1, further comprising at least one lug (11) having an approximate part circular shaped outer contour.

4. A bendable tube according to claim 1, further comprising at least one neighboring tube section (1) having at least two lugs (11) facing the other of the neighboring tube sections (2) and at least one corresponding recess (12) being formed by an intermediate space formed between two neighboring lugs (11) of the same tube section.

5. A bendable tube according to claim 1, wherein a lug (11) comprises a rounded, mushroom shaped outer contour.

6. A bendable tube according to claim 1, further comprising at least one lug (21) and at least one corresponding recess (22) having a distance (s) in a region of their rear engagements.

7. A bendable tube according to claim 1, wherein the neighboring tube sections (1,2) are formed from a single tube by the single tube being materially separated, with the lug and the corresponding recess of the neighboring tube sections being formed as the neighboring tube sections are materially separated.

8. A bendable tube having a longitudinal axis (5) comprising tube sections (1,2) wherein neighboring tube sections (1,2) are materially separated from one another via a circumferential separating gap (3), but which are connected to one another with a positive fit at least in the direction of the longitudinal axis (5) of the tube, one of the neighboring tube sections (1") comprising four or more lugs (31-33) facing the other of the neighboring tube sections (2").

9. A bendable tube according to claim 8, wherein at least one lug (33,40) comprises a rectangular outer contour.

10. A bendable tube according to claim 8, wherein one of the neighboring tube sections (1") comprises, to one side, two first lugs (31) arranged displaced about 180°

having a part circular shaped contour and two second lugs (33) each arranged displaced about 90°

to said two first lugs (31) and having a rectangular contour, and correspondingly formed recesses (35,36) to the other side.

11. A bendable tube having a longitudinal axis (5) comprising tube sections (1,2) wherein neighboring tube sections (1,2) are materially separated from one another via a circumferential separating gap (3), but which are connected to one another with a positive fit at least in the direction of the longitudinal axis (5) of the tube, at least one of the neighboring tube sections (1) comprising at least one lug (49,50) facing the other of the neighboring tube sections (2), said at least one lug engaging into at least one corresponding recess (44,45) of the other of the neighboring tube sections (2) with a positive fit, at least one of the neighboring tube sections having a first side and a second side, the at least one lug being located on the first side and a second recess being located on the second side, and the at least one lug being displaced about an angle with regard to the second recess.

12. A bendable tube having a longitudinal axis (5) comprising tube sections (1,2) wherein neighboring tube sections (1,2) are materially separated from one another via a circumferential separating gap (3), but which are connected to one another with a positive fit at least in the direction of the longitudinal axis (5) of the tube, at least one of the neighboring tube sections (1) comprising at least one lug (49,50) facing the other of the neighboring tube sections (2) and the other of the neighboring tube sections comprising at least one corresponding recess, said at least one lug (49,50) and the at least one corresponding recess (24) being so formed and arranged that an imagined longitudinal axis (6) extends helically about the longitudinal axis (5) of the tube.

13. A bendable tube according to claim 12, further comprising at least one neighboring tube section (1) having two or more lugs facing the other of the neighboring tube sections (2).

14. A method for manufacturing a bendable tube which is flexible at least section-wise, comprising separating an essentially rigid tube having a longitudinal axis (5) into tube sections (1,2) so that tube sections (1,2) are completely materially separated from one another by a separating gap, and selecting a course of the separating gap between neighboring tube sections such that the neighboring tube sections are connected to one another with a positive fit at least in the direction of the longitudinal axis (5) of the tube.

15. A method according to claim 14, wherein selecting said course of the separating gap further comprises forming at least one lug having a shape with undercuts, and simultaneously forming a corresponding recess having a corresponding shape such that the recess forms the undercuts of the lug and interlocks with said lug.

16. A method according to claim 14, wherein the bendable tube is an endoscope.

17. A method according to claim 14, wherein the separating is effected by a laser beam.

18. A method according to claim 14, wherein the separating is effected chemically or electrochemically.