Needleless valve

• US 5,807,348 A
• Filed: 05/15/1997
• Issued: 09/15/1998
• Est. Priority Date: 11/27/1996
• Status: Expired due to Fees

• Current Assignee: Elcam Plastic, Eleam Plastics Co.
• Original Assignee: Elcam Plastic
• Inventors: Ziv, David, Thompson, John, Zinger, Freddy
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US08/857,086
• Time in Patent Office: 488 Days
• Field of Search: 604/246, 604/247, 604/249, 604/86, 604/88, 604/283, 604/905, 604/167, 604/169, 604/256, 604/236, 604/237
• US Class Current: 604/246
• CPC Class Codes: A61M 2039/0072 Means for increasing tightness of the septum, e.g. compression rings, special materials, special constructions
• CPC Class Codes: A61M 39/045 pre-slit to be pierced by blunt instrument
• CPC Class Codes: A61M 39/26 Valves closing automatically on disconnecting the line and opening on reconnection thereof check valves A61M39/24

Abstract

A needle-less valve connector which employs a pre-slit elastomeric septum capable of axial movement proximally and distally within a housing. Connection of a blunt connector to the housing pushes the septum in the distal direction. A spring member biases the septum toward the proximal direction. The slit through the septum is held in the closed position, when the septum is in the proximal position, by an interference fit between the inside surface of the housing and the peripheral surface of the septum, with the interference fit causing an inward radial compression of the septum, orthogonal to the slit axis. The outer, or proximal, end surface of the septum can be shaped with a concave contour which causes the slit to completely close when the septum is in the proximal position. When a blunt connector is connected to the housing, the septum is pushed to a distal position, where radial stress is relieved, allowing the septum to expand or be expanded, thereby opening the slit. The axial locations of the housing structures which vary the radial loads to open and close the slit are selected to insure that the septum is sealed before the septum fully reaches the proximal position, thereby maintaining a seal between the blunt connector and the septum until after the slit is sealed. The structure which opens the slit, or allows the slit to open, is positioned to open the slit only after sufficient force is applied to the septum by the blunt connector, to insure that a seal exists between the blunt connector and the septum before opening of the slit.

Claims

1. A valve assembly for connecting intravascular fluid flow components, said valve assembly comprising:

a substantially tubular housing;

a compressible elastomeric septum slidably disposed within said tubular housing for axial movement between a proximal position and a distal position of said septum;

a biasing element configured and positioned to bias said septum toward said proximal position;

a slit formed axially through said septum;

a first interior contour within said tubular housing, said first contour being smaller than a transverse dimension of said septum, for compressing said transverse dimension when said septum is in said proximal position, thereby holding said slit in a closed state; and

a second interior contour within said tubular housing, said second contour being located distally from said first contour, said second contour being at least as large as said transverse dimension of said septum, for eliminating compression of said transverse dimension when said septum is in said distal position, thereby allowing said slit to assume an open state;

wherein said septum is slidable from said proximal position to said distal position by application of an axial force to a proximal surface of said septum.

2. A valve assembly as claimed in claim 1, further comprising a substantially concave contour formed on said proximal surface of said septum, wherein said concave contour on said septum and said first interior contour within said housing are constructed and axially located so as to close said slit at a proximal end of said slit, and to seal said slit against a selected pressure differential at an intermediate depth within said slit.

3. A valve assembly as claimed in claim 2, wherein said first interior contour seals said slit against a pressure differential of at least 30 psi.

4. A valve assembly as claimed in claim 1, wherein said first interior contour in said tubular housing comprises a substantially circular contour, said circular contour creating a circular lumen having a diameter less than said transverse dimension of said septum.

5. A valve assembly as claimed in claim 4, wherein said septum has a non-circular cross section at said transverse dimension.

6. A valve assembly as claimed in claim 1, wherein said first interior contour in said tubular housing comprises a non-circular lumen having a transverse dimension less than said transverse dimension of said septum.

7. A valve assembly as claimed in claim 6, wherein said septum has a circular cross section at said first transverse dimension.

8. A valve assembly as claimed in claim 1, wherein each transverse dimension of said second interior contour in said housing is greater than each corresponding transverse dimension of said septum, when said septum is in said distal position, thereby eliminating application of any radial force to said septum, to allow said slit to open solely as a result of transverse expansion of said septum.

9. A valve assembly as claimed in claim 8, wherein said second interior contour in said tubular housing comprises a substantially circular contour, said circular contour creating a circular lumen having a diameter greater than any said transverse dimension of said septum.

10. A valve assembly as claimed in claim 9, wherein said septum has a circular cross section at said transverse dimension.

11. A valve assembly as claimed in claim 8, wherein said second interior contour in said tubular housing comprises a non-circular lumen.

12. A valve assembly as claimed in claim 11, wherein said septum has a non-circular cross section at said transverse dimension.

13. A valve assembly as claimed in claim 1, wherein said first interior contour in said tubular housing and said transverse dimension of said septum are formed at relative axial positions which result in said application of said compressive force to said septum through a finite range of axial movement of said septum, thereby closing said slit as said septum moves from said distal position toward said proximal position while said biasing element still maintains a sealing engagement between a proximal surface of said septum and a fitting being disconnected from said proximal portion of said tubular housing, and thereby maintaining said slit in a closed state as said septum moves from said proximal position toward said distal position until said biasing element achieves a sealing engagement between said proximal surface of said septum and a fitting being connected to said proximal portion of said tubular housing.

14. A valve assembly for connecting intravascular fluid flow components, said valve assembly comprising:

a substantially tubular housing;

a compressible elastomeric septum slidably disposed within said tubular housing for axial movement between a proximal position and a distal position of said septum, said septum having a substantially elliptical transverse cross section;

a biasing element for biasing said septum from said distal position to said proximal position;

a slit formed axially through said septum, said slit being perpendicular to the major axis of said elliptical cross section;

a first interior contour formed in said tubular housing, said first interior contour creating a circular lumen having a diameter smaller than said major axis of said elliptical cross section of said septum, said first interior contour aligning with said septum when said septum is in said proximal position, for applying substantially radial force to compress said major cross sectional axis of said septum, to close said slit; and

a second interior contour formed in said tubular housing, said second interior contour creating an elliptical lumen having a transverse cross section larger than the transverse cross section of said septum, said second interior contour aligning with said septum when said septum is in said distal position, for eliminating radial force on said septum, to allow said septum to expand and open said slit;

wherein said septum is slidable from said proximal position to said distal position by axial force exerted by a fluid fitting being connected to a proximal portion of said tubular housing.

15. A valve assembly as claimed in claim 14, further comprising a substantially concave contour formed on a proximal surface of said septum, wherein said concave contour on said septum and said first interior contour within said housing are constructed and axially located so as to close said slit at a proximal end of said slit, and to seal said slit against a selected pressure differential at an intermediate depth within said slit.

16. A valve assembly as claimed in claim 15, wherein said first interior contour seals said slit against a pressure differential of at least 30 psi.

17. A valve assembly as claimed in claim 14 wherein said first interior contour within said tubular housing and said transverse dimension of said septum are formed at relative axial positions which result in said application of said compressive force to said septum through a finite range of axial movement of said septum, thereby closing said slit as said septum moves from said distal position toward said proximal position while said biasing element still maintains a sealing engagement between a proximal surface of said septum and a fitting being disconnected from said proximal portion of said tubular housing, and thereby maintaining said slit in a closed state as said septum moves from said proximal position toward said distal position until said biasing element achieves a sealing engagement between said proximal surface of said septum and a fitting being connected to said proximal portion of said tubular housing.