Neutral conductor grounding system

• US 5,807,447 A
• Filed: 10/16/1996
• Issued: 09/15/1998
• Est. Priority Date: 10/16/1996
• Status: Expired due to Term

• Current Assignee: Marmon Utility, LLC (Berkshire Hathaway Incorporated)
• Original Assignee: Hendrix Wire & Cable Incorporated (Berkshire Hathaway Incorporated)
• Inventors: Forrest, Ian W.
• Primary Examiner(s): Kincaid, Kristine L.
• Assistant Examiner(s): Waks, Joseph
• Application Number:
  US08/732,152
• Time in Patent Office: 699 Days
• Field of Search: 174/105 R, 174/105 SC, 174/106 SC, 174/99 R, 174/108, 174/107, 174/106 R, 174/102 R, 156/47-56, 156/244.11, 156/244.12, 264/172.11-172.15
• US Class Current: 156/51
• CPC Class Codes: H01B 9/028 with screen grounding means, e.g. drain wires
• CPC Class Codes: Y10S 174/27 including a semiconductive layer
• CPC Class Codes: Y10S 174/33 Method of cable manufacture, assembly, repair, or splicing

Abstract

System neutral to earth grounding, over the entire length of an electrical cable is achieved by adding one or more strips of semi-conductive material over the helically or otherwise wound concentric neutral conductors and completing the cable jacket with insulating material. The strip engages the soil when buried to provide a continuous ground path for the neutral conductors. In a second form protrusions of semi-conductive material project from a semi-conductive layer and encircle certain of the neutral conductors while the remainder are partially surrounded by the semi-conductive layer. Insulating material segments complete the cable jacket. The free ends of the protrusions engage the soil about the cable to provide a continuous ground for the neutral conductors helically wound or extending in parallel with the cable longitudinal axis.

Claims

1. A method of fabricating an electrical cable with means for grounding neutral conductors of said electrical cable over a length of said electrical cable, the method comprising steps of:

a) forming a semi-conductive insulation shield having an outer surface with at least one strip of semi-conductive material extending perpendicular to a longitudinal axis of said electrical cable with a free end above the outer surface of said semi-conductive insulation shield and spaced-apart side walls, said at least one strip at least partially enveloping each of said neutral conductors; and

b) forming an insulating jacket for said electrical cable, said insulating jacket substantially forming the periphery of said cable and engaging said spaced-apart side walls of said at least one strip;

said insulating jacket having a thickness equal to the thickness of said free end above the outer surface of said semi-conductive insulation shield, whereby said at least one strip and said insulating jacket form a continuous uniform layer about said outer surface of said semi-conductive insulation shield.

2. A method of fabricating an electrical cable as defined in claim 1, wherein said at least one strip is one strip.

3. A method of fabricating an electrical cable as defined in claim 1, wherein said semiconductive insulation shield and said at least one strip are molded as a single unit.

4. A method of fabricating an electrical cable as defined in claim 1, wherein said semiconductive insulation shield and said at least one strip are extruded as a single unit.

5. A method of fabricating an electrical cable with means for grounding neutral conductors of said electrical cable over a length of said electrical cable, the method comprising the steps of:

a) forming a semi-conductive neutral shield about an outer surface of an electrical cable insulation shield, said semi-conductive neutral shield having an outer surface surrounding at least a portion of each of the neutral conductors;

b) forming a plurality of semi-conductive protrusions, the number of the plurality of semi-conductive protrusions is less than the number of said neutral conductors, said protrusions extending from the outer surface of said semi-conductive neutral shield perpendicular to a longitudinal axis of said electrical cable to a free end above said neutral shield outer surface, said protrusions each having a body portion with spaced-apart side walls, each of the body portions encompassing a single one of said neutral conductors; and

c) forming an insulating jacket for said electrical cable, said insulating jacket extending between said side walls of said body portions of said protrusions and along said outer surface of said semi-conductive neutral shield, said insulating jacket having a thickness equal to the thickness of said free end of said protrusions, whereby said protrusions and said insulating jacket form a continuous uniform layer about said outer surface of said semi-conductive neutral shield.

6. The method of claim 5, wherein said protrusions are formed about alternate neutral conductors.