DC-to-DC converter having hysteretic current limiting

• US 5,808,455 A
• Filed: 11/13/1996
• Issued: 09/15/1998
• Est. Priority Date: 11/13/1996
• Status: Expired due to Term

• Current Assignee: Fairchild Semiconductor Corporation (ON Semiconductor Corporation)
• Original Assignee: Micro Linear Corporation (Qorvo, Inc.)
• Inventors: Schwartz, Peter Hamlin, Ren, Zhong Yuan
• Primary Examiner(s): Sterrett, Jeffrey L.
• Application Number:
  US08/748,678
• Time in Patent Office: 671 Days
• Field of Search: 323/271, 323/282, 323/283, 323/284, 323/285
• US Class Current: 323/271
• CPC Class Codes: H02M 3/1588 comprising at least one synchronous rectifier element H02M3/1582, H02M3/1584 take precedence
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A DC-to-DC converter having hysteretic inductor current limiting and that does not have a resistor continuously carrying the inductor current. A voltage supply is coupled to a drain of a first transistor. A source of the first transistor is coupled to a first terminal of the inductor and to a drain of a second transistor. A source of the second transistor is coupled to ground through a resistor. A second terminal of the inductor is coupled to a first terminal of a capacitor. When the first transistor is on, the second transistor is off, causing current in the inductor to increase. The current flowing through the inductor charges the capacitor, and stores energy in the inductor as an increasing magnetic field. When the first transistor is off, the second transistor is on, and the stored energy is converted back into current, continuing to charge the capacitor. Voltage across the capacitor is regulated for powering a load by controlling the first and second transistors in a feedback loop. When the first transistor is off and the second transistor is on, a voltage across the resistor in series with the second transistor forms a signal representative of the inductor current. When the inductor current is higher than a first threshold at the start of a discharge cycle, the discharge cycle is extended until the inductor current falls below a second threshold, lower than the first threshold. Thus, the inductor current is hysteretically limited to prevent excessive current from damaging circuit elements.

Claims

1. A DC-to-DC converter comprising:

a. means for charging an inductor with a current;

b. means for discharging the inductor into a capacitor, the means for discharging coupled to the means for charging; and

c. means for sensing a level of current in the inductor only when discharging the inductor, the means for sensing coupled to the means for discharging.

2. The DC-to-DC converter according to claim 1 further comprising means for sensing a voltage level across the capacitor.

3. The DC-to-DC converter according to claim 2 wherein the means for charging and the means for discharging are alternately activated according to a pulse width modulation scheme for maintaining the voltage level across the capacitor at a predetermined level.

4. The DC-to-DC converter according to claim 3 further comprising means for inhibiting coupled to the means for sensing for inhibiting the means for charging when the level of the current in the inductor exceeds a first threshold.

5. The DC-to-DC converter according to claim 4 wherein the means for inhibiting ceases inhibiting the means for charging after the level of the current in the inductor drops below a second threshold and wherein the first threshold is higher than the second threshold.

6. The DC-to-DC converter according to claim 5 wherein the means for inhibiting ceases inhibiting the means for charging according to a clock signal after the level of current falls below the second threshold.

7. A method of sensing current in a DC-to-DC converter comprising the steps of:

a. charging an inductor;

b. discharging the inductor; and

c. sensing a level of current in the inductor only when discharging the inductor.

8. The method according to claim 7 wherein the step of charging and the step of discharging are performed alternately for charging a capacitor coupled to the inductor.

9. The method according to claim 8 further comprising the step of sensing a voltage across the capacitor and wherein the step of charging has a first period and the step of discharging has a second period wherein the first period and the second period have a combined period that is constant and further wherein the first period and the second period are modulated for maintaining the voltage substantially constant.

10. The method according to claim 8 further comprising a step of sensing a voltage across the capacitor wherein the step of charging has a first period and the step of discharging has a second period and wherein the first period and the second period are modulated for maintaining the voltage substantially constant and wherein the first period and the second period have a combined period that is constant except when the level of current exceeds a first threshold, and wherein after the level of current exceeds the first threshold during the first period, the second period is extended until after the level of current falls below a second threshold and wherein the second threshold is lower than the first threshold.

11. The method according to claim 10 wherein the first period begins according to a clock signal after the level of current falls below the second threshold.

12. A DC-to-DC converter comprising:

a. a first transistor having a first drain, a first source and a first gate;

b. a second transistor having a second drain, a second source and a second gate, wherein the second drain is coupled to the first source;

c. means for controlling the first gate and the second gate coupled to the first gate and to the second gate;

d. an inductor having a first terminal and a second terminal wherein the first terminal of the inductor is coupled to the first source;

e. a capacitor having a first terminal and a second terminal wherein the first terminal of the capacitor is coupled to the second terminal of the inductor; and

f. a resistor having a first terminal and a second terminal wherein the first terminal of the resistor is coupled to the second source and wherein the second terminal of the resistor is coupled to a supply potential.

13. The DC-to-DC converter according to claim 12 further comprising means for sensing a voltage across the resistor for forming a current sense signal wherein the current sense signal is representative of a current in the inductor only when the second transistor is on.

14. The DC-to-DC converter according to claim 13 wherein after the current sense signal passes a first threshold, the means for controlling controls the second gate such that the second transistor stays on until after the current sense signal passes a second threshold.

15. The DC-to-DC converter according to claim 14 wherein the first threshold and the second threshold are below a lowest available supply potential and wherein the first threshold is more negative than the second threshold.

16. The DC-to-DC converter according to claim 15 wherein the lowest available supply potential is at ground level.

17. The DC-to-DC converter according to claim 13 further comprising means for sensing a voltage across the capacitor for forming a voltage sense signal wherein the means for controlling controls the first gate and the second gate according to the voltage sense signal for maintaining the voltage across the capacitor substantially constant.

18. The DC-to-DC converter according to claim 17 wherein the first gate and the second gate are controlled according to a constant frequency pulse width modulation scheme.

19. The DC-to-DC converter according to claim 17 further comprising a digital-to-analog converter for selectively controlling the voltage across the capacitor.

20. A DC-to-DC converter controller comprising:

a. means for charging an inductor with a current;

b. means for discharging the inductor into a capacitor for forming a first voltage across the capacitor;

c. means for sensing a current in the inductor; and

d. means for sensing the first voltage, wherein the inductor is charged and discharged according to a pulse-width modulation scheme for maintaining the first voltage substantially constant and wherein, after the current in the inductor exceeds a first threshold, the inductor is discharged until after the current in the inductor falls below a second threshold lower than the first threshold.

21. The DC-to-DC converter controller according to claim 20 wherein the means for sensing the current in the inductor only senses the current in the inductor when the inductor is discharging.

22. The DC-to-DC converter controller according to claim 20 wherein, after the current in the inductor exceeds the first threshold, the inductor is charged according to a next clock signal occurring after the current in the inductor falls below the second threshold.

23. The DC-to-DC converter controller according to claim 20 wherein a second voltage is representative of the current in the inductor and wherein the second voltage is below the lowest available supply potential when the inductor is discharging.

24. A DC-to-DC converter comprising:

a. a first transistor having a first drain, a first source and a first gate wherein the first drain is coupled to receive power from a supply;

b. a second transistor having a second drain, a second source and a second gate wherein the second drain is coupled to the first source;

c. a resistor having a first terminal and a second terminal wherein the first terminal of the resistor is coupled to the second source and wherein the second terminal of the resistor is coupled to a ground node;

d. an inductor having a first terminal and a second terminal wherein the first terminal of the inductor is coupled to the first source and to the second drain;

e. a capacitor having a first terminal and a second terminal wherein the first terminal of the capacitor is coupled to the second terminal of the inductor and wherein the second terminal of the capacitor is coupled to the ground node;

f. an amplifier having a positive input, a negative input and an output wherein the positive input of the amplifier is coupled to a reference voltage source and wherein the negative input of the amplifier is coupled to the first capacitor terminal;

g. a comparator having a positive input, a negative input and an output wherein the negative input is coupled to the output of the amplifier;

h. an oscillator having a periodic ramp output wherein the periodic ramp output is coupled to the positive input of the comparator;

i. a Schmitt trigger having an hysteretic transfer characteristic and having an input and an output wherein the input is coupled to the first terminal of the resistor; and

j. logic circuits coupled to receive the output of the comparator and the output of the Schmitt trigger for forming a first output signal and a second output signal wherein the first output signal is coupled to the first gate and the second output signal is coupled to the second gate.

25. The DC-to-DC converter according to claim 24 wherein a voltage across the capacitor is maintained substantially constant.

26. The DC-to-DC converter according to claim 25 wherein after a current in the inductor exceeds a first threshold, the current in the inductor is allowed to fall below a second threshold before the current in the inductor is increased and wherein the second threshold is lower than the first threshold.

27. The DC-to-DC converter according to claim 25 wherein a frequency of the periodic ramp signal is essentially constant when the Schmitt trigger is not responding to an over-current condition.