Ultrasonic treatment apparatus

• US 5,810,037 A
• Filed: 07/07/1995
• Issued: 09/22/1998
• Est. Priority Date: 07/22/1994
• Status: Expired due to Fees

• Current Assignee: Daido Metal Company Limited
• Original Assignee: Daido Metal Company Limited
• Inventors: Sasaki, Takayoshi, Kashiyama, Kotaro
• Primary Examiner(s): Stinson, Frankie L.
• Application Number:
  US08/499,161
• Time in Patent Office: 1,173 Days
• Field of Search: 95/174, 95/157, 95/161, 95/166, 210/750, 134/184, 134/1, 134/111
• US Class Current: 134/111
• CPC Class Codes: B08B 2203/002 the liquid being a degassed liquid
• CPC Class Codes: B08B 3/12 by sonic or ultrasonic vibrations washing or rinsing machines for crockery or tableware using sonic or ultrasonic waves A47L15/13; of natural teeth, of prostheses using ultrasonic techniques similar to those used for natural teeth A61C17/20; application of ultrasonic vibrations to chemical, physical or physico-chemical processes in general B01J19/10

Abstract

There is disclosed an ultrasonic cleaning apparatus in which the amount of gas dissolved in a cleaning liquid in a cleaning vessel is reduced, thereby enabling a cleaning operation efficiently. The cleaning liquid stored in the cleaning vessel, cleans articles, immersed therein, by a cavitation phenomenon caused by an ultrasonic vibrator. The cleaning liquid is fed to a degassing vessel by a discharge pump through a discharge pipe, and is returned to the cleaning vessel by a supply pump through a supply pipe. Thus, the cleaning liquid is circulated between the two vessels. Gas, dissolved in the cleaning liquid in the degassing vessel, makes bubbles since the degassing vessel is kept to a vacuum, so that the cleaning liquid containing a reduced amount of dissolved gas is stored in the cleaning vessel. Therefore, bubbles are less produced by the ultrasonic vibrator, and the cleaning operation can be carried out efficiently.

Claims

1. An ultrasonic treatment apparatus comprising:

a treatment vessel including means for storing a treatment liquid, said treatment vessel comprising an ultrasonic wave-generating means;

a degassing vessel including vacuum means for degassing the treatment liquid;

means for circulating said treatment liquid between said treatment vessel and said degassing vessel such that gas, dissolved in said treatment liquid, is removed therefrom in said degassing vessel in a vacuum atmosphere; and

operating means for simultaneously operating the ultrasonic wave-generating means in the treatment vessel, the degassing vessel, and the means for circulating said treatment liquid,

said operating means including a pressure measurement sensor;

whereby the ultrasonic treatment is continuously performed while operating the degassing vessel.

2. Apparatus according to claim 1, in which the pressure measurement sensor is provided at said degassing vessel for measuring a pressure within said degassing vessel, and there is provided vacuum pump control means responsive to a result of measurement of said pressure measurement sensor such that when said pressure reaches a predetermined upper limit level, said vacuum pump control means operates the vacuum pump, and that when said pressure reaches a predetermined lower limit level, said vacuum pump control means stops the operation of said vacuum pump.

3. Apparatus according to claim 2, further comprising liquid surface detection means for detecting an upper limit position and a lower limit position of a surface of said treatment liquid in said degassing vessel, and pump control means for controlling operations of said discharge pump and said supply pump such that when said liquid surface detection means detects the upper limit position, said pump control means makes the liquid feed amount of said supply pump larger than the liquid feed amount of said discharge pump, and that when said liquid surface detection means detects the lower limit position, said pump control means makes the liquid feed amount of said supply pump smaller than the liquid feed amount of said discharge pump.

4. Apparatus according to claim 3, further comprising ultrasonic wave-generating means provided in said degassing vessel.

5. Apparatus according to claim 2, further comprising ultrasonic wave-generating means provided in said degassing vessel.

6. Apparatus according to claim 1, further comprising liquid surface detection means for detecting an upper limit position and a lower limit position of a surface of said treatment liquid in said degassing vessel, and pump control means for controlling operations of a discharge pump and a supply pump such that when said liquid surface detection means detects the upper limit position, said pump control means makes the liquid feed amount of said supply pump larger than the liquid feed amount of said discharge pump, and that when said liquid surface detection means detects the lower limit position, said pump control means makes the liquid feed amount of said supply pump smaller than the liquid feed amount of said discharge pump.

7. Apparatus according to claim 6, further comprising ultrasonic wave-generating means provided in said degassing vessel.

8. Apparatus according to claim 1, further comprising another ultrasonic wave-generating means provided in said degassing vessel.

9. The apparatus according to claim 1, wherein the treatment liquid comprises water.

10. An ultrasonic treatment apparatus comprising:

a treatment vessel storing a treatment liquid, said treatment vessel comprising an ultrasonic wave-generating means;

a degassing vessel in the form of a sealed vessel communicating with said treatment vessel through a supply pipe and a discharge pipe;

a vacuum pump connected to said degassing vessel;

a discharge pump mounted on said discharge pipe for feeding said treatment liquid from said treatment vessel to said degassing vessel;

a supply pump mounted on said supply pipe for feeding said treatment liquid from said degassing vessel to said treatment vessel; and

operating means for simultaneously operating the ultrasonic wave-generating means in the treatment vessel, the vacuum pump, the discharge pump, and the supply pump,

said operating means including a pressure measurement sensor in the degassing vessel;

whereby the ultrasonic treatment is continuously performed while degassing.

11. Apparatus according to claim 10, in which pressure measurement means is provided at said degassing vessel for measuring a pressure within said degassing vessel, and there is provided vacuum pump control means responsive to a result of measurement of said pressure measurement means such that when said pressure reaches a predetermined upper limit level, said vacuum pump control means operates the vacuum pump, and that when said pressure reaches a predetermined lower limit level, said vacuum pump control means stops the operation of said vacuum pump.

12. Apparatus according to claim 11, further comprising liquid surface detection means for detecting an upper limit position and a lower limit position of a surface of said treatment liquid in said degassing vessel, and pump control means for controlling operations of said discharge pump and said supply pump such that when said liquid surface detection means detects the upper limit position, said pump control means makes the liquid feed amount of said supply pump larger than the liquid feed amount of said discharge pump, and that when said surface detection means detects the lower limit position, said pump control means makes the liquid feed amount of said supply pump smaller than the liquid feed amount of said discharge pump.

13. Apparatus according to claim 12, further comprising ultrasonic wave-generating means-provided in said degassing vessel.

14. Apparatus according to claim 10, further comprising ultrasonic wave-generating means provided in said degassing vessel.

15. Apparatus for cleaning articles by use of ultrasonic waves, comprising:

a cleaning vessel adapted to receive the articles to be cleaned, said cleaning vessel being provided therein with a cleaning liquid and means for generating ultrasonic waves such that the articles immersed in the cleaning liquid are cleaned by a cavitation phenomenon occurring during the application of the ultrasonic waves onto the articles;

a degassing vessel including means to be operatively connected to both a vacuum pump and the cleaning vessel such that an amount of gas dissolved in the cleaning liquid transferred from the cleaning vessel into the degassing vessel is minimized;

means for circulating the cleaning liquid between the cleaning vessel and the degassing vessel;

means for controlling both a level of the cleaning liquid received in the degassing vessel and a pressure range of gas contained in the degassing vessel; and

operating means for simultaneously operating the means for generating an ultrasonic wave, the means to be operatively connected, the means for circulating the cleaning liquid, and the means for controlling,

said operating means including a pressure measurement sensor;

whereby the articles are continuously cleaned.

16. Apparatus according to claim 15, said cleaning liquid being one selected from the group consisting of water, hydrocarbon and solvents.

17. Apparatus according to claim 15, said means for circulating the cleaning liquid between the cleaning vessel and the degassing vessel being provided with a pipe connecting the upper parts of both the cleaning vessel and the degassing vessel, and another pipe connecting the lower parts of both the cleaning vessel and the degassing vessel, each of said pipes being provided therein with a pump for transferring the cleaning liquid.

18. Apparatus according to claim 17, said means for controlling both a level of the cleaning liquid received in the degassing vessel and a pressure range of gas contained in the degassing vessel being provided with:

pressure measurement means located at an upper part of the degassing vessel which pressure measurement means measures a pressure within the degassing vessel;

a vacuum pump operatively connected to the degassing vessel;

vacuum pump control means responsive to a result of measurement of said pressure measurement means so that a degree of vacuum is kept in a predetermined range in the degassing vessel;

liquid surface detection means for detecting each of upper and lower limit positions of said cleaning liquid, said liquid surface detection means being a provided at an upper portion of said degassing vessel;

a discharge pump for discharging said liquid from the cleaning vessel into the degassing vessel and a supply pump for supplying said liquid from the degassing vessel into the cleaning vessel, said discharge pump being provided in said pipe connecting the upper parts of both the cleaning vessel and the degassing vessel, said supply pump being provided in said another pipe connecting the lower parts of both the cleaning vessel so that the cleaning liquid is circulated between the cleaning vessel and the degassing vessel; and

pump control means for controlling operation of said discharge pump and said supply pump so that, when said liquid surface detection means detects the upper limit position of said liquid, said pump control means makes a liquid feed amount of said supply pump larger than a liquid discharge amount of said discharge pump and so that, when said liquid surface detection means detects the lower limit position of said liquid, said pump control means makes a liquid feed amount of said supply pump smaller than a liquid discharge amount of said discharge pump.

19. Apparatus according to claim 18, said degree of vacuum kept in the degassing vessel being in a range from 50 to 150 torr.

20. Apparatus according to claim 15, said degassing vessel further comprising means for generating ultrasonic wave in said cleaning liquid received in said degassing vessel.