Hydrostatically actuated packer

• US 5,810,082 A
• Filed: 08/30/1996
• Issued: 09/22/1998
• Est. Priority Date: 08/30/1996
• Status: Expired due to Fees

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Jordan, Henry Joe Jr.
• Primary Examiner(s): Schoeppel, Roger J.
• Application Number:
  US08/697,813
• Time in Patent Office: 753 Days
• Field of Search: 166/120-122, 166/142, 166/151, 166/187, 166/188, 166/387
• US Class Current: 166/120
• CPC Class Codes: E21B 33/1295 actuated by fluid pressure

Abstract

A packer is disclosed which uses applied pressure to set the slips and initiate a compressive force on the sealing elements. The compressive force applied to the sealing elements moves components above the sealing elements and allows the available hydrostatic pressure in the wellbore to create an opposing force on the sealing elements to ensure that they properly set. The sealing elements are mounted directly to the packer body, thus eliminating a leakpath from the fluid pressure application port which is located below the sealing elements on the packer body. Various lock rings hold the set of the packer to avoid the creation of boost forces on the sealing elements from applied or induced pressures from above or below the sealing elements. Movement of the body is not required to accomplish setting of this packer. In applications with low hydrostatic pressure, the annulus can be pressurized to assist in obtaining the necessary pack-off pressure. The hydrostatic pressure continues to be available as a pack-off force even when the pressure below the packing element depletes as the reservoir depletes. The packing element, which is mounted directly to the packer body, eliminates leakpaths behind it, while, at the same time, the packing element is set by opposed forces; i.e., hydraulic from below and hydrostatic from above.

Claims

1. A packer, comprising:

a mandrel having an uphole and a downhole end;

a sealing element on said mandrel movable between a retracted and an expanded position;

a gripping mechanism on said mandrel;

a hydrostatically operated actuating mechanism comprising an actuating piston exposed to hydrostatic pressure on one side and a lower pressure on an opposing side, said actuating piston selectively releasable to allow said hydrostatic pressure to apply a force to said sealing element to move it to its expanded position, said actuating piston mounted between said sealing element and said uphole end of said mandrel such that a leak path between said sealing element and said mandrel is eliminated.

2. The packer of claim 1, further comprising:

a lock assembly for said actuating mechanism, said lock assembly responsive to applied pressure.

3. The packer of claim 2, wherein:

said lock assembly is actuated by pressure applied internally to said mandrel.

4. The packer of claim 3, wherein:

said lock assembly is mounted outside said mandrel and applied pressure communicates with said lock assembly through an access passage located between said sealing element and said downhole end of said mandrel.

5. The packer of claim 4, wherein:

upon actuation of said lock assembly said sealing element is squeezed in opposed directions.

6. The packer of claim 5, further comprising:

a first piston as a part of said lock assembly movable responsive to applied pressure to exert force on said sealing element toward said uphole end of said mandrel;

said first piston displacing said sealing element whereupon said hydrostatically operated actuating mechanism becomes free to move in a direction where an opposing force to said piston is hydrostatically applied to said sealing element from said actuating mechanism.

7. The packer of claim 6, wherein:

said sealing element and said gripping mechanism can be set without movement of said mandrel.

8. The packer of claim 7, wherein:

said sealing element when set is isolated from forces applied to said mandrel in either an uphole or a downhole direction by virtue of transmission of said forces through said mandrel to said gripping mechanism.

9. The packer of claim 6, further comprising:

a plurality of pistons comprising a second piston responsive to applied pressure to urge said gripping mechanism from a retracted to an extended position;

said first piston is freed to move against said sealing element responsive to said applied pressure after said second piston moves said gripping member.

10. The packer of claim 9, wherein:

said sealing element responsive to movement of said first piston unlocks said actuating piston which is hydrostatically actuated to squeeze said sealing element against the force of said first piston.

11. The packer of claim 10, wherein:

said actuating piston defines a low-pressure chamber with said mandrel such that when said actuating piston is unlocked by movement of said sealing element, hydrostatic forces adjacent said uphole end of said mandrel act on said actuating piston, overcoming any opposing pressure on said actuating piston in said chamber.

12. The packer of claim 1, wherein:

said sealing element and said gripping mechanism can be set without movement of said mandrel.

13. The packer of claim 12, wherein:

said sealing element when set is isolated from forces applied to said mandrel in either an uphole or a downhole direction by virtue of transmission of said forces through said mandrel to said gripping mechanism.

14. The packer of claim 13, further comprising:

a plurality of pistons comprising a gripping mechanism piston responsive to applied pressure to urge said gripping mechanism from a retracted to an extended position;

a sealing element piston which is allowed to move against said sealing element responsive to said applied pressure after said gripping mechanism piston moves said gripping member.

15. The packer of claim 1, wherein:

said sealing element when set is isolated from forces applied to said mandrel in either an uphole or a downhole direction by virtue of transmission of said forces through said mandrel to said gripping mechanism.

16. The packer of claim 1, further comprising:

a plurality of pistons comprising a gripping mechanism piston responsive to applied pressure to urge said gripping mechanism from a retracted to an extended position;

a sealing element piston which is allowed to move against said sealing element responsive to said applied pressure after said gripping mechanism piston moves said gripping member.

17. The packer of claim 16, wherein:

said sealing element responsive to movement of said sealing element piston unlocks said actuating piston to squeeze said sealing element against the force of said sealing element piston.

18. The packer of claim 17, wherein:

said actuating piston defines a low-pressure chamber with said mandrel such that when said actuating piston is unlocked by movement of said sealing element, hydrostatic forces adjacent said uphole end of said mandrel act on said actuating piston, overcoming any opposing pressure in said chamber.

19. The packer of claim 1, wherein:

said sealing element and said gripping mechanism can be set without movement of said mandrel.